External Spline Machining
External Spline Machining
(OP)
Please could somebody suggest the best latest technology to machine an external spline. The material is steel, I have no further information to spec as yet. dia. 45 mm / length 30 mm / 10 mm clear runout at end of spline before next larger dia. The spline detail has not yet been supplied to me, however it has a vee form and is straight.
Would we use an external ring type broach, hob, or CNC mill on a lathe or machining centre.
I would have to machine approx. 30 parts per hour, and the machine needs to have good operator interface and cover all health and safety / ergonomic req's.
Would we use an external ring type broach, hob, or CNC mill on a lathe or machining centre.
I would have to machine approx. 30 parts per hour, and the machine needs to have good operator interface and cover all health and safety / ergonomic req's.





RE: External Spline Machining
What is the material being splined? If it is steel, this will be a slow process. Therefore you likely will want to build a special machine tool which will accommodate multiple shafts to be splined simultaneously.
Jesus is THE life,
Leonard
RE: External Spline Machining
RE: External Spline Machining
RE: External Spline Machining
RE: External Spline Machining
Module = 1.5 or less
Must be an involute spline
pressure angle = 30 degrees or greater
There's also a slight difference in flank geometry between the flank that was leading during forming and the one that was trailing.
If you can't live with these (not a problem in most applications), cold extrusion may be a better option. No limit to pressure angle, no process-induced requirement for involute form, and the module limits are somewhere beyond 4.0 (at 130mm pitch dia - probably still in the 2.0 range for parts such as your shaft).
Here are a couple links:
builder of specialized axial forming machines:
http://www.felss.de/felssEnglish/siteMaschinenAxialform.html?topID=30&navID=3&navID2=8&allID=3
Cold forging production house working with external splines on shorter parts:
http://www.mfccorp.com
Good luck!