UPS going to Bypass Mode instead of supplying through Batteries.
UPS going to Bypass Mode instead of supplying through Batteries.
(OP)
Background:
We operate a gas plant with a load of approximately 7 kW. Our power supply is provided by a substation, and we also have a backup generator connected to an Automatic Transfer Switch (ATS). This setup ensures that in the event of a power outage, the ATS switches to the generator. For critical loads, we have two UPS systems with Static Transfer Switches (STS) installed to guarantee uninterrupted power supply.
Issue:
Currently, we are encountering a problem where, during a power outage, the UPS effectively switches to battery power and maintains an uninterrupted supply to the critical load. However, when power is briefly restored and then interrupted again within a span of some seconds, the UPS switches to bypass mode instead of continuing to provide power from the batteries as it is designed to do. Can someone help us identify whether this issue is due to a fault in the UPS or the power supply?
We operate a gas plant with a load of approximately 7 kW. Our power supply is provided by a substation, and we also have a backup generator connected to an Automatic Transfer Switch (ATS). This setup ensures that in the event of a power outage, the ATS switches to the generator. For critical loads, we have two UPS systems with Static Transfer Switches (STS) installed to guarantee uninterrupted power supply.
Issue:
Currently, we are encountering a problem where, during a power outage, the UPS effectively switches to battery power and maintains an uninterrupted supply to the critical load. However, when power is briefly restored and then interrupted again within a span of some seconds, the UPS switches to bypass mode instead of continuing to provide power from the batteries as it is designed to do. Can someone help us identify whether this issue is due to a fault in the UPS or the power supply?
RE: UPS going to Bypass Mode instead of supplying through Batteries.
More details needed. circuit diagram or SLD would help.
IME, you normally run through the UPS at all times other than when you want to service the batteries or there is a fault on the UPS when you "bypass" the protection, normally by a manual switch. but maybe you have it set differently for some reason?
Remember - More details = better answers
Also: If you get a response it's polite to respond to it.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
Make and model of UPSs and STS if you want device specific information.
A few thoughts.
When you say , do you actually mean the UPS/STS switches to bypass mode? or do you mean it is bypassing the UPS? Bypass mode is typically a protected user selected mode.
There should be a setting in the STS/UPS for retransfer, probably 4-6 seconds. You could extend this time period provided the UPS has sufficient capacity.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
Is this a problem or is this something that someone has just noticed and may not understand?
It is theoretically possible for grid power to pass through the UPS and for a Static Transfer Switch to enable the inverter should the grid fail.
Possible but possibly not a good idea.
How does the STS know when the grid has failed?
There must be a finite time without grid power to imply a grid failure.
That very small interval of no power may lead to unanticipated transients being produced when the inverter comes on-line.
There may also be a small phase shift, again leading to transients.
Then there is the matter of re-transfer to the grid and frequency.
The UPS will be crystal controlled at exactly 60 Hz or very close.
The grid is not exactly 60 Hz.
If that is so, how did the old electric clocks keep accurate time with a small synchronous motor?
The average grid frequency over an hour or a day is controlled at exactly 60 Hz, but in the short term and particularly during times of increase or decrease in loading, the frequency will rise or drop slightly.
This is particularly likely during outages and restoration of grid power.
An immediate re-transfer from UPS to grid may easily be out of phase, leading to transients and/or breaker tripping.
So what is actually happening?
A typical UPS is based on OR logic.
The source may be the grid OR the source may be the batteries.
In normal operation the front end rectifiers will be supplying the same energy as the output inverter is demanding.
The batteries will be floating with no power into or out of the batteries.
If the grid fails the batteries seamlessly support the inverter which will continue to supply Uninterrupted Power.
When the grid is restored, the Front end will supply output power as well as power to re-charge the batteries.
So what is happening?
I suspect that the UPS is acting as designed and the indications are being misinterpreted.
What you refer to as bypass indication is more likely an indication that the grid is supplying power and that the matteries are fully charged.
I expect that there will also be indications that the batteries are charging and that the batteries are supplying the power.
A short outage may not drain the batteries enough to trigger a battery charging indication.
Expect some dead-band in the battery indication to for allow for normal float charging.
The solution?
Re-read the instructions.
I expect that the operation is as it should be and the indications are being misinterpreted.)
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Ohm's law
Not just a good idea;
It's the LAW!
RE: UPS going to Bypass Mode instead of supplying through Batteries.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
Mike
RE: UPS going to Bypass Mode instead of supplying through Batteries.
While exact frequency control may make an exact frequency possible, previous forms of control inherently incororated so slight frequency drift.
Proportional control depends on some slight frequency drift and load sharing of distributed control is facilitated by slight frequency drifts.
The hourly and daily average frequency may be exactly 60 Hz.
--------------------
Ohm's law
Not just a good idea;
It's the LAW!
RE: UPS going to Bypass Mode instead of supplying through Batteries.
Sort of like gold to backup the dollar. Doesn't happen anymore.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
Electric clocks the used a grid reference were accurate because the variations were and are slight and lost cycles are replaced with slight over frequency so that the average frequency over time was always exact.
Since the earliest days of reciprocating steam and fly-ball governors, frequency control has always been by droop.
A change in load results in a slight change in frequency.
The frequency is then corrected to 6o Hz by integral action.
The frequency is then raised slightly to add the lost cycles and make the daily average exactly 60 Hz.
In the past it may have been assumed that the grid was exactly 60 Hz because electric clocks kept perfect time.
The time from day to day was accurate but at any one time the clock may be a part of a second fast or slow.
We can go to;
Control Theory 101 if you wish.
--------------------
Ohm's law
Not just a good idea;
It's the LAW!
RE: UPS going to Bypass Mode instead of supplying through Batteries.
My original comment is that it can be difficult to synchronize two sources.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
I have experienced exactly that effect.
Two sources at exactly 60 Hz.
They could not, would not synchronize until one source drifted slightly off 60 Hz.
Your belief has no bearing or effect on reality.
It was in the late 50's when I first saw demonstrated that the grid was not exactly 60 Hz.
--------------------
Ohm's law
Not just a good idea;
It's the LAW!
RE: UPS going to Bypass Mode instead of supplying through Batteries.
What we have here is a failure to communicate.
The grid was held to exactly 60 Hz, based on a daily (or whatever) average.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
There is an site (power-grid-frequency.org) that lists actual grid frequencies from around he world.
The variation now is so slight that the error from 60 Hz is listed in mHz.
The first file that I found was for the North American Western Interconnect for a period in May, 2019.
The first reading:
2019-05-19 02:54:06 3.26219 or 60.00326219 Hz
The reports are second by second.
The highest reading that I saw in a fast look was 50 mHz.
The last reading in the file:
2019-05-25 11:58:16 9.10726 or 60.00910726 Hz.
I suspect that they are now using zero crossing timing to detect frequency errors and control the swing set.
I don't believe that that precision of measurement is possible with the original speed monitoring.
Using zero crossing timing will give two readings per cycle.
By the way the line numbers in the spreadsheet file run from 2 to 551,051.
But still variations, however slight due to load changes.
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Ohm's law
Not just a good idea;
It's the LAW!
RE: UPS going to Bypass Mode instead of supplying through Batteries.
target frequency to either 59.98 Hz or 60.02 Hz
60.02 would be an error of 0.02 mHz correct?
A frequency error of 20 mHz and 30 mHz, and occasionally 40 mHz was often seen.
At other times the error would be in single digits mHz
With over 1/2 million entries, I did not look at every entry.
Of the entries I looked at about 50 mHz was the greatest error.
--------------------
Ohm's law
Not just a good idea;
It's the LAW!
RE: UPS going to Bypass Mode instead of supplying through Batteries.
This presentation shows a recording of WECC event that dropped to 59.85 Hz. https://www.nerc.com/pa/rrm/Webinars%20DL/March%20...
RE: UPS going to Bypass Mode instead of supplying through Batteries.
see https://www.nerc.com/comm/OC/ReferenceDocumentsDL/... [ 2021 document ]
Item: pg. 26, Time Control
In the Eastern Interconnection, time error correction continues to the present; at this time MISO [ Midwest Independent System Operator ] is accountable for seeing to this.
CR
"As iron sharpens iron, so one person sharpens another." [Proverbs 27:17, NIV]
RE: UPS going to Bypass Mode instead of supplying through Batteries.
Ihave been hoping that you would join in.
That is what I have been trying to explain.
If my explanation was inadequate, that's on me.
--------------------
Ohm's law
Not just a good idea;
It's the LAW!
RE: UPS going to Bypass Mode instead of supplying through Batteries.
Likely a reason for not synchronizing would be voltage out of range, which can be measured and maybe fixed.
Then again, some UPS systems might be set up to manual transfer back, so the customer can predict the transition.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
No problem, Bill.
FWIW I did come across some information suggesting that within ERCOT [ the Texas grid ] as well as within other global control areas, annual negative time errors of as much as ten minutes have been allowed to accumulate, without any attempt at correction.
Cranky wrote:
Given what I wrote above the quote, the post by cranky108 does have some validity; the EI still holds to a +/- ten [10] second time error tolerance, but this no longer necessarily applies to all the larger control areas worldwide, and clearly some have even abandoned maintaining a 50/60 Hz average.
CR
"As iron sharpens iron, so one person sharpens another." [Proverbs 27:17, NIV]
RE: UPS going to Bypass Mode instead of supplying through Batteries.
This image from the 2023_FRAA_Report_Final shows the typical frequency distribution for the major interconnections in North America.
RE: UPS going to Bypass Mode instead of supplying through Batteries.
CR
"As iron sharpens iron, so one person sharpens another." [Proverbs 27:17, NIV]
RE: UPS going to Bypass Mode instead of supplying through Batteries.
Last month I contacted the IESO here in Ontario, Canada, trying to get some information about system time error correction in the Eastern Interconnection.
They got back to me today.
This https://naesb.org/pdf4/weq_bps062520w1.pdf is the link to a public document published by NERC that in my view spells out in great detail the North American practices and particulars of this topic.
Hope this helps.
CR
"As iron sharpens iron, so one person sharpens another." [Proverbs 27:17, NIV]
RE: UPS going to Bypass Mode instead of supplying through Batteries.
--------------------
Ohm's law
Not just a good idea;
It's the LAW!
RE: UPS going to Bypass Mode instead of supplying through Batteries.
CR
"As iron sharpens iron, so one person sharpens another." [Proverbs 27:17, NIV]