Axial force of cone on two rollers
Axial force of cone on two rollers
(OP)
I have a technical challenge, where I need to properly evaluate the axial force of the cylinder (D) rolling on two rollers (d). Data of axial force is needed, because I need to properly design the front and back stopper for the pipe. And because of lack of space (too much to explain here) it is necessary to properly evaluate the force so I don't overdimension the stoppers.
The reason that axial force comes into play is that the big cylinder (D) can be a bit conically shaped. Cylinder (D), in my case, is a pipe with a maximum diameter of 4000 mm and a mass of around 10.000 kg.
Can anyone please point me in the proper direction on how to evaluate this, or have any similar problems known that I can build on?
The reason that axial force comes into play is that the big cylinder (D) can be a bit conically shaped. Cylinder (D), in my case, is a pipe with a maximum diameter of 4000 mm and a mass of around 10.000 kg.
Can anyone please point me in the proper direction on how to evaluate this, or have any similar problems known that I can build on?
RE: Axial force of cone on two rollers
RE: Axial force of cone on two rollers
RE: Axial force of cone on two rollers
RE: Axial force of cone on two rollers
No, nothing with pipe deformation. Only moving of cylinder (pipe) front and back on the rollers because of the outer pipe shape being conical - the diameter on one side is smaller than on the other.
This I don't understand. Can you please explain the basic thinking behind the equation?
RE: Axial force of cone on two rollers
The difference in circumference will mean something is constantly slipping so if the weight and CoF is high enough the thing will simply bind up no?
I can't see where this axial force is coming from or what exactly these stoppers are there to do other than locate the big drum on the rollers.
Your rollers would need to be equally conically shaped and at an angle - think tapered roller bearings.
Basically if one complete rotation of the big drum doesn't equal the same number of rotations of the rollers at every point along the drum you're in trouble I think. And axial force will be the least of your problems.
Remember - More details = better answers
Also: If you get a response it's polite to respond to it.
RE: Axial force of cone on two rollers
Contact pressure of rollers or drum tire may also be an area worth investigating
attached paper has some discussion and lists additional references
thermal expansion may increase loadings significantly depending on fixing
RE: Axial force of cone on two rollers
Remember - More details = better answers
Also: If you get a response it's polite to respond to it.
RE: Axial force of cone on two rollers
RE: Axial force of cone on two rollers
RE: Axial force of cone on two rollers
https://res.cloudinary.com/engineering-com/video/upload/v1723244632/tips/PXL_20240809_230054165_2_zg6ku4.mp4
RE: Axial force of cone on two rollers
Andries
RE: Axial force of cone on two rollers
To resist this walking, the stop must push back with the force required to slide the roller axially. This force should be equal to the contact force times the coefficient of dynamic friction (dynamic because the surfaces are already slipping while walking). The contact force is the weight of the cone adjusted by the angle from vertical.
I think the logic of MintJulep's argument is also correct.
RE: Axial force of cone on two rollers
Note the roller-type handlers in this video: https://youtu.be/amNKd-Q_9c8?si=tdsrhceWZ74pop9d
RE: Axial force of cone on two rollers
Musings on the setup - it seems like the cone needs to be supported by tapered rollers. One rotation of the cone should correspond to multiple rotations of tapered support rollers. The cone will rotate uniformly, i.e., one revolution of the big end equals one revolution of the small end. Same for the tapered rollers. If d is the small end cone diameter, and D is the large end cone diameter, then d/D ratio for the cone should also be the tapered roller diameter ratio. Furthermore, the tapered rollers need to be in contact with the cone and this means that they are not parallel. Nothing new under the sun, no doubt this has been solved before.
RE: Axial force of cone on two rollers
RE: Axial force of cone on two rollers
RE: Axial force of cone on two rollers
for LittleInch : Same thing if you have a rotating conical mould (Rc poles conical) filled with concrete, but the mould has a set of rollers with same diameters, the concrete will shift to the base of the mould (bigger diam) developping an axial displacement of the mould toward the tip of the mould (smaller diameter). Furthermore, for what said, mould, at beginning, should be filled more in top half keeping in account that part of concrete will slide toward the bottom half. More detailed photos if necessary
RE: Axial force of cone on two rollers