×
INTELLIGENT WORK FORUMS
FOR ENGINEERING PROFESSIONALS

Contact US

Log In

Come Join Us!

Are you an
Engineering professional?
Join Eng-Tips Forums!
  • Talk With Other Members
  • Be Notified Of Responses
    To Your Posts
  • Keyword Search
  • One-Click Access To Your
    Favorite Forums
  • Automated Signatures
    On Your Posts
  • Best Of All, It's Free!

*Eng-Tips's functionality depends on members receiving e-mail. By joining you are opting in to receive e-mail.

Posting Guidelines

Promoting, selling, recruiting, coursework and thesis posting is forbidden.

Students Click Here

High Speed Cutting of Al.Alloys

High Speed Cutting of Al.Alloys

High Speed Cutting of Al.Alloys

(OP)
We are machining lot of AA2014 & 2024 Aluminium Alloys in our CNC mills - but at spindle speeds less than 5000RPM and with flood coolant. We are planning to procure a high spped spindle attachment for speeding up production. Has anybody machined these alloys using high speed cutting? If so at what RPMs? Should one use dry machining or wet machining?

RE: High Speed Cutting of Al.Alloys

Wery carefully. You need HSC speed (rpm) and you need HSC feed and good acceleration. The complete is HSC machining.
Bigger RPM you can use for small dia of tools. Good Luck Libor Pírko

RE: High Speed Cutting of Al.Alloys

RE: High Speed Cutting of Al.Alloys

If you have trouble with low revs that result in low cutting speeds,try if possible to use larger diameters of cutters.With the adding of a high speed spindle you dont solve the problem really,if your machine is not able to accelerate and diccelerate and run at the programmed feed rates you could have some  or a lot of problems.If you run high  revs up to say 30-40,000 revs/min but cant increase the feed rate that suits the cutter geometrie being used you could have some big problems with the average chip thickness.High revs and low feed speeds will result in a lot of heat on the cutting edge and this could result in the aluminium sticking to or welding to the cutting edge.Best results with coolant are with mist cooling.Kind regards,Speak with Seco Tools,

Red Flag This Post

Please let us know here why this post is inappropriate. Reasons such as off-topic, duplicates, flames, illegal, vulgar, or students posting their homework.

Red Flag Submitted

Thank you for helping keep Eng-Tips Forums free from inappropriate posts.
The Eng-Tips staff will check this out and take appropriate action.

Reply To This Thread

Posting in the Eng-Tips forums is a member-only feature.

Click Here to join Eng-Tips and talk with other members! Already a Member? Login


Resources

Low-Volume Rapid Injection Molding With 3D Printed Molds
Learn methods and guidelines for using stereolithography (SLA) 3D printed molds in the injection molding process to lower costs and lead time. Discover how this hybrid manufacturing process enables on-demand mold fabrication to quickly produce small batches of thermoplastic parts. Download Now
Design for Additive Manufacturing (DfAM)
Examine how the principles of DfAM upend many of the long-standing rules around manufacturability - allowing engineers and designers to place a part’s function at the center of their design considerations. Download Now
Taking Control of Engineering Documents
This ebook covers tips for creating and managing workflows, security best practices and protection of intellectual property, Cloud vs. on-premise software solutions, CAD file management, compliance, and more. Download Now