A couple of questions about rotor balancing
A couple of questions about rotor balancing
(OP)
In a few months, we will be overseeing an on-site rotor balancing job for one of the blowers in our plant. And since I haven’t worked on balancing before, I have a few questions:
1. What is the point of installing a trial weight? Even though the heavy spot can be calculated without it.
2. The frequency reading will give us the angle at which trim weight should be added/subtracted. But how can we determine the radius at which to place it?
Any help would be greatly appreciated.
1. What is the point of installing a trial weight? Even though the heavy spot can be calculated without it.
2. The frequency reading will give us the angle at which trim weight should be added/subtracted. But how can we determine the radius at which to place it?
Any help would be greatly appreciated.
RE: A couple of questions about rotor balancing
2) you are working in units of g cm or whatever, so you can use half as much weight at twice the radius.
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: A couple of questions about rotor balancing
Are you counting on the 1X vibration peak-to-peak "displacement" equalling the eccentricity of the center of mass?
"The frequency reading will give us the angle at which trim weight should be added/subtracted."
Did you mean "phase" ?
Was this blower balance previously so the "influence coefficients" are known?
Ever see and work with something like this ?
https://roymech.org/images/freq_curve1.gif
RE: A couple of questions about rotor balancing
If not then why are you worried about the extra run(s) for the trial mass?
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: A couple of questions about rotor balancing
The balancing machine uses that information, together with data from the "as-found" measurement, to calculate the necessary balancing weight and position.
RE: A couple of questions about rotor balancing
Most field balancing equipment performs two-plane balancing. The trial weight is part of the process of two-plane balancing.
In my experience, having a balancing specialist bring in their equipment means they will place trial weights and reduce the imbalance condition by telling you finally how much weight to put where. If there are radial locations to be used or avoided, tell them that. While it's generally ok to trade radius for weight in a correction, it's nice to have performed that exact trial weight run.
RE: A couple of questions about rotor balancing
Introduction to rotor balancing
RE: A couple of questions about rotor balancing
The synchronous or running speed (1X) vibration amplitude and phase tells us the high spot for a specific measurement location. This response is going to be dependent on the speed of the rotor relative to resonance. For large(r) turbomachinery, its not unusual to encounter 2 or maybe 3 resonances. The machine can have different heavy spots for each mode of vibration.
a) I'm not sure what you mean when you say that the heavy spot can be calculated. Typically we will measure transient (start-up or shut-down) vibration data and with knowledge of rotordynamics we can infer the relationship between the high spot (1X vibration - measured) and heavy spot.
b) Depending on the machine, it may have specific balance planes and/or specific balance weights. If not, then engineering judgement needs to be used to select a safe location and method to attach balance weights. Is there a location to add weights where the blower blades are attached to a hub? Basically the machine design is going to somewhat dictate the radius where you place the weights. The trial weight will calibrate the product of the balance weight and radius for the correction weight.
RE: A couple of questions about rotor balancing
RE: A couple of questions about rotor balancing
I watched this playlist on balancing, which doesn't mention trial weight until after identifying the heavy spot location.
I did mean phase.
The blower has not been balanced before.
Personally I've never worked with something like that.
RE: A couple of questions about rotor balancing
Otherwise you'll do no better than a glob of clay and the friction in the bearings.
RE: A couple of questions about rotor balancing
You have 3 choices:
1) Learn Balancing Procedures from online materials (articles/videos) or books.[/li]
2) Practice balancing with a small machine; like a bench grinder.[/li]
3) Hire an independent engineer or trained technician to assist you with the technical details.
Walt
RE: A couple of questions about rotor balancing
And ask if they can send a tech to train you.
Don't try to wing it, balancing is done for a reason.out of balance can cause a failure.