Need the formula
Need the formula
(OP)
Hello,
I think/hope this is the right forum for this question.
I need the formula to calculate: Time(minutes) to melt 1 pound steel (power in joules).
Thank you
I think/hope this is the right forum for this question.
I need the formula to calculate: Time(minutes) to melt 1 pound steel (power in joules).
Thank you
RE: Need the formula
Joules and Watts are always capitalized as they are named for the people sharing those names. This is true of many SI units.
You'll likely need two numbers. One is the amount of energy to heat the steel from room temperature to the melting point and the second for how much energy is required to change the phase from solid to liquid.
RE: Need the formula
The specific heat and heat capacity for various types of steel are searchable on the web. Then a brute force total heat divided by the amount of heat you can provide will give you a start, after which you'll need to account for various heat losses, thermal conductivity/diffusivity of the steel, etc.
Is this for school?
TTFN (ta ta for now)
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RE: Need the formula
Ted
RE: Need the formula
Smaller furnaces will tend to be less efficient (more heat loss).
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P.E. Metallurgy, consulting work welcomed
RE: Need the formula
And not to forget extra metal in the crucible that needs to be melted but cannot be poured into product. I forget the term but there is waste metal in every melt.
RE: Need the formula
There is also some metal lost to slag (oxidation).
If a 1T furnace uses 625kWh to melt a ton of steel then a 1kg furnace would not need 625Wh, but more likely 750-800Wh.
We had a small lab induction furnace. We charged almost 6lb and made 5lb pours.
It was on a 5kW power supply and melts took us about 20 min (it wasn't steel, we needed more power).
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P.E. Metallurgy, consulting work welcomed