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Motorized actuated Valves versus Gear Operated Valves

Motorized actuated Valves versus Gear Operated Valves

Motorized actuated Valves versus Gear Operated Valves

(OP)
Dear all,

depending on the nature of the process application including the frequency of operation of valves and the number of turns required for opening and closing a valve, the requirement to have motorized actuated valves arise. However, based on you experience is there any criteria for having MOVs against gear operated valves with respect to:
1- number of turns affected by size and pressure class rating
2- Manning intensity (torque criteria)
3- valve size

Some Good Engineering practices follow 16'' as the typical size for MOVs however, I have seen high pressure applications having 8'' valves progressively difficult to operate with respect to having more than 100 turns for example

appreciate your valuable inputs
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RE: Motorized actuated Valves versus Gear Operated Valves

I think in the end it boils down to company practices and frequent of operations.

If you ask an operator if he wants a manual or motorized valve he will always say that he wants a motorized valve. But installing a motorized valve on a valve that will open/close 1 time per week kinda becomes dull with the added costs and maintenance.

Recently I was requested to add motors to valves that will see operation 1 time per year :)

Daniel
Rio de Janeiro - Brazil

RE: Motorized actuated Valves versus Gear Operated Valves

May refer to the OSHA requirement and the Company guidelines for the safety design for the MOV valve design criteria over the manual operator valve, such as:

- Maximum force required limit to 100 lbs-force or less based on the valve location and operating distance
- Maximum of 100 turns for human endurance limit
- Maximum five minutes turning limit per person

Also, in additional to MOV valve, Pneumatic or hydraulic actuators are the alternatives to be considered.


RE: Motorized actuated Valves versus Gear Operated Valves

Another aspect really should be valve purpose and usage.

So s valve to be used to change operation or protect equipment should be closed in 30 secs or less and usually actuated.

An isolation valve used once a year or less, gear operated. You can also provide actuators which you can plug in external motors if the operators complain.

Remember - More details = better answers
Also: If you get a response it's polite to respond to it.

RE: Motorized actuated Valves versus Gear Operated Valves

(OP)
Thank you All

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