Multiple Air Cylinders
Multiple Air Cylinders
(OP)
I've been tasked with designing a system using three air cylinders working together simultaneously. They will be 4" double action cylinders, 1" rods with 2" travel arranged 120 deg apart arriving at a center (circular) focus at the same time and applying the same force and then return. I'm starting from scratch here. It embarrasses me that I know almost nothing about these kinds of systems. I know I'll need pressure regulators, manual switches, hoses, manifolds and maybe solenoids etc. I want to be able to buy materials off the shelf when I can or otherwise make it here in the shop. Can anyone help me here?
RE: Multiple Air Cylinders
Following might be relevant:
Speed: timeframe for movements, slowest and fastest acceptable.(General operation parameters, air pressure, flow throttle)
Accuracy of force. (Cylinder diameter and air pressure)
Accuracy of stroke length. (Limit switches)
Precision of coordinated movement. (Adjustment of regulating devices)
General common advice for an operation of several cylinders in parallell is to have large enough common air feedstock, components, pipelines, layout and air supply to feed and empty all cylinders simultaneously.
As an example solenoid valves with 1/4" diameter might for instance have internal borings up to 1/4", but also down to 5% of this or less. It will be better to have wide openings all over and restrict by air pressure regulators or simple needle valves.
The rest is a detailed layout, done by an expert.
Good luck!
RE: Multiple Air Cylinders
It sounds like (please fill in the gaps) like this is some sort of gripping machine where most? of the travel is free movement followed by application of force.
If you don't have a variable restriction on air then the pistons could move very fast with all sorts of shock loading when they reach the middle.
A 2" stroke should be ok for a fixed velocity until it grips the thing in the middle.
There are many many pneumatic control and equipment suppliers and vendors out there.
e.g. https://www.pneumatictips.com/pneumatic-design-101...
https://uk.rs-online.com/web/c/pneumatics-hydrauli...
Remember - More details = better answers
Also: If you get a response it's polite to respond to it.
RE: Multiple Air Cylinders
RE: Multiple Air Cylinders
That's it!
The art of being an engineer is the art of knowing when you need to know more, and how to find more information! Good vendors have very often updated specialists!
Again: Good luck!
Many persons here tend to forget that half the fun of trying to help is getting back a progress report!
Thank you for star and your thoughts!
RE: Multiple Air Cylinders
RE: Multiple Air Cylinders
RE: Multiple Air Cylinders
RE: Multiple Air Cylinders
But your pneumatic cylinders, if fed from a common plenum, will tend to be automatically force balanced, i.e. have equalized pressure on the driving side of the cylinder, as the flow will automatically balance cylinder pressure when one cylinder makes contact and the force to cause further motion increases.
RE: Multiple Air Cylinders
RE: Multiple Air Cylinders
Right. And it wouldn't hurt to oversize this manifold, i.e. make the i.d. a size or two larger than the lines from it to the cylinders, so that the pressure has a chance to better equalize b/n both drive sides.
I'm assuming there are radial supports for the reduced rod somewhere off to the right in your picture? If not, then you may want to think about adding them, or have a secondary drive that holds the effective center of the reduction within some small distance of the center of rotation of the chuck or whatever that is on the left.
RE: Multiple Air Cylinders