Level Measurement by differential pressure smart transmitter
Level Measurement by differential pressure smart transmitter
(OP)
Hello,
I started a new experience in a refinery and We are planning to change a pneumatic transmitter by smart transmitter which measures the level inside a Vessel.
After reading manuals and watching tutorials, I did the calculation and I found delta P at minimum level (0%) = -236 mbar and delta P at maximum level (100%) = -91 mbar. So I suggest to my collegues (the instrument technicians) to configure LRV as -236 and URV as -91 because the smart transmitter can accept the negative pressure but they didn't agree with me and they said that they have an old method: in fact, to eliminate the zero: they will consider LRV = 236 and URV = -91 - (-236) = 145 (span). I want to verify with you if someone has worked with this method before?
Thank you.
I started a new experience in a refinery and We are planning to change a pneumatic transmitter by smart transmitter which measures the level inside a Vessel.
After reading manuals and watching tutorials, I did the calculation and I found delta P at minimum level (0%) = -236 mbar and delta P at maximum level (100%) = -91 mbar. So I suggest to my collegues (the instrument technicians) to configure LRV as -236 and URV as -91 because the smart transmitter can accept the negative pressure but they didn't agree with me and they said that they have an old method: in fact, to eliminate the zero: they will consider LRV = 236 and URV = -91 - (-236) = 145 (span). I want to verify with you if someone has worked with this method before?
Thank you.
RE: Level Measurement by differential pressure smart transmitter
Two considerations
- the output is 4-20mA, which has to be interpreted in some level or volume units by the receiver (DCS, controller, indicator). So it's really irrelevant whether the range is -236mbar to -91 mbar or 236mbar to 91 mbar if what the user/operator sees is mm, cm, m, l or bbls. If this new transmitter has a local indicator, then there's a reason for have level units that make senses.
- if the plant/mill uses a particular convention for connecting level-by-DP transmitters, as to whether the high side or the low side connects to the bottom of the tank, then it would seem prudent to continue with the convention in order to avoid longterm ownership issues with 'oddball' installations.
RE: Level Measurement by differential pressure smart transmitter
In fact, we still use wet leg and as you said the transmitter's high side is connected at the bottom and the low side seal is connected up top.
please find attached a file that describe my calculation, my methode to configure lrv and urv and the method of my collegues.
https://files.engineering.com/getfile.aspx?folder=...
RE: Level Measurement by differential pressure smart transmitter
Units aside, my calculation agrees with yours,
LRV = -2405 mmwc or -236 mBar
URV = -926.6 mmwc or -91 mBar
To create positive values for LRV and URV, the transmitter has to be connected 'backwards': low side at the bottom, high side at the top.
I find that doing so does not make it any more intuitive with LRV/empty/4.0mA/zero level = 236mbar and URV/full/20.0mA/100%level = 91mbar, where an increasing level has a diminishing pressure. But in the end, who reads pressure? Isn't the user value onverted to level or volume units in the HMI?
RE: Level Measurement by differential pressure smart transmitter
The signal 4-20 mA will be transmitted to the HMI and dispayed as % of level. So % of level eqquivalent to % of delta P.
RE: Level Measurement by differential pressure smart transmitter
I found another example of zero and span as lrv and urv. (see link below)
RE: Level Measurement by differential pressure smart transmitter
https://files.engineering.com/getfile.aspx?folder=...
RE: Level Measurement by differential pressure smart transmitter
Transmitter Shop