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Transient intake manifold temperature

Transient intake manifold temperature

Transient intake manifold temperature

(OP)
My engine simulations (different flow solvers, same geometry) are both showing a transient dip in the manifold air temperature after a sudden reduction in throttle angle. No fuel involved, just gas dynamics. My engine runs at a fixed speed (1000 rev/min) on near full throttle. I then snap the throttle to nearly closed, with no other changes. My manifold temperature drops by ~50K and then returns smoothly to ambient (in about 1 or 2 seconds). The pressure drops instantly and stays low. Is this something that's known about? It seems like it should be one of those undergraduate thermo problems:

- Constant downstream (volume) velocity outflow from a plenum
- Transient throttling upstream
- Plenum temperature does???

My two flow solvers are about as different as they could be, so I don't suspect an error in the equations being solved.

Steve

Replies continue below

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RE: Transient intake manifold temperature

Could it be as simple as: PV=nRT ?

Closing throttle, resulting pressure drop ("vacuum"), so commensurate temperature drop. All very dynamic.

The temperature recovery would [be] caused by other secondary processes.

Maybe. Guessing.

RE: Transient intake manifold temperature

(OP)
Yeah, it's the secondary processes I'm struggling with. There is no wall heat transfer, I shut that off.

Steve

RE: Transient intake manifold temperature

More guessing:

Even with the throttle closed, there must still be some air entering to support idle. That air would arrive carrying ambient heat, so the steady state (dynamic changes are finished) would see the temperature rise back to ambient.

The timing itself could provide some supporting or refuting evidence.

If I understand the PV=nRT equation (?), the steady state doesn't continuously generate a temperature drop.

Pure Speculation Alert. smile

RE: Transient intake manifold temperature

(OP)
I think there are maybe two thermal events starting at the same time and the final behaviour is something like superposition. It's more interesting than steady-state simulation for sure.

Steve

RE: Transient intake manifold temperature

"...returns smoothly to ambient (in about 1 or 2 seconds)..."

How does this timing (duration) relate to anything, anything at all?

Is the plot linear, or exponential?

Does it match the idle air fill rate? If you double the idle air flow, does this duration halve?

Try varying other parameters to see if any of them change the timing, and how.

The Axis of Time is a very powerful weapon. smile

RE: Transient intake manifold temperature

(OP)
I'm wondering if the 1D discretization is affecting the behaviour. That's what's in common between my two different flow solvers. Think I'll try 2D or 3D for the same geometry when I'm back at work tomorrow.

Steve

RE: Transient intake manifold temperature

Here is my guess. At full throttle you have high air flow, high fuel flow, and low manifold vacuum (high pressure). If you snap the throttle closed, you will immediately have a very high vacuum (low pressure) due to the engine still being at high speed and trying to pump a large volume of air through the now tiny throttle opening. The air in the manifold will cool due to expansion but also due to the flashing of the liquid fuel that is wetting the walls of the manifold. This is rapidly ingested into the engine and replaced with warm fresh air and the manifold vacuum decreases (higher pressure) as the engine slows to idle and pumps less air. There is often a spring loaded valve on throttle plates to prevent very high vacuum when the throttle plate snaps closed. Does your throttle have this?

RE: Transient intake manifold temperature

(OP)
Thanks for your thoughts compositepro.

I am trying to understand some simulation, not measured responses. There is no fuelling and the speed is held constant (I can easily do this in a simulation, of course). The throttle is just an idealised area restriction, which changes instantaneously. I even removed all heat transfer.


Steve

RE: Transient intake manifold temperature

Can you show a plot of temperature and pressure vs time? The temperature change in your simulation must be due only change in pressure in your case. The instant drop would be due to adiabatic expansion where work is extracted from the gas during expansion. There should be a pressure recovery as the engine slows. The expansion of gas through the throttle plate does not extract work from the gas and results in less temperature drop. This is what I vaguely remember about reversible versus irreversible gas expansion.

RE: Transient intake manifold temperature

(OP)
I'll see if I can produce some useful plots tomorrow. My engine speed doesn't drop - it's an imposed boundary condition, not a solution variable. In fact I can get the same behaviour with a constant volumetric exit velocity to represent the engine (removes pulsation effects). My aim is to isolate the plenum's behaviour to understand it.

Steve

RE: Transient intake manifold temperature

I wonder how your simulation can be accurate if speed does not drop when you snap close the throttle (a massive flywheel, perhaps), but my suggestion in the previous post should still apply, except that you will not see a pressure increase due to engine slowing.

RE: Transient intake manifold temperature

(OP)
Accurate? I'm only interested in the airpath at the moment. It's normal and common for (gas dynamic) engine simulations to have their crank speeds imposed in this way for steady-state work. Infinite flywheel if you like, with a given initial speed.

The plenum's transient temperature dip was first identified (and not understood) when this engine was the plant in a full vehicle model, where the engine speed was solved for. I've simplified it back so it's a pure flow problem to explain.

Steve

RE: Transient intake manifold temperature


Isn't VE's original suggestion the most likely? Suddenly drop the pressure in the manifold and the temp will drop due to the laws relating to gas expansion.

What type of engine is this?

RE: Transient intake manifold temperature

(OP)
Here's my understanding now:

We are just seeing basic emptying & filling behaviour here. Transient behaviour of a plenum, not the effect of pressure waves. The engine is pulling mass out of the plenum at a given volumetric rate and the throttled intake is supplying it. When the throttle area suddenly decreases, the engine still pulls mass from the plenum, rapidly cooling it. The throttle's rate of supply of more warm air is limited by the pressure gradient across the new area. As the gradient is establishing itself, the temperature rises back to steady-state value, that of the ambient.

The dip is basically the result of two competing boundary conditions. The shape of it (depth, duration) is controlled by the volume of the plenum, the speed of the engine and the restriction of the throttle.

Steve

RE: Transient intake manifold temperature

What happens with a sudden increase in throttle area? (in your simulation)

"Schiefgehen wird, was schiefgehen kann" - das Murphygesetz

RE: Transient intake manifold temperature

There is something wrong with your simulation. Pressure drop across the throttle is the sole source of any temperature drop. You should be getting a similar pressure drop under the final steady state conditions and consequently a similar temperature drop as air expands across the throttle.

What is happening to plenum pressure during the time period shown in your chart?

je suis charlie

RE: Transient intake manifold temperature

(OP)
I get the opposite effect hemi. Different shape (magnitude & time constants), but in general: it goes up; it goes down again. I'm just swapping the before & after diameters here, so the plenum conditions (pressures) just before the throttle transient aren't the same.



Steve

RE: Transient intake manifold temperature

Gruntguru, there are two distinctly different types of expansion happening in this case. The expansion of the air that is already in the manifold is doing work while expanding by pressing against a piston (or the air moving toward the piston). This results in cooling due to energy being extracted (isenthalpic).
The air that expands as it passes through the throttle expands without doing any work in a non-isenthalpic process. This results in less cooling, and for some gases may actually result in heating.

RE: Transient intake manifold temperature

Quote (Compositepro)

This results in less cooling, and for some gases may actually result in heating.
In other words, ideal gas laws cannot be assumed?
What assumptions are made by SomptingGuy's simulations?

"Schiefgehen wird, was schiefgehen kann" - das Murphygesetz

RE: Transient intake manifold temperature

Well, PV=NRT has three, not two variables that are changing, and assumes that no work is done. So it is not relevant to this problem.

An ideal gas will not change temperature while expanding through an orifice. The Joules-Thompson effect is due to deviation of gasses from ideal gas behavior. To be clear, I am relearning some of this as we go here, so I find it rather educational, myself.

RE: Transient intake manifold temperature

(OP)
What assumptions?
Ideal gas, PV=nRT. The molecular weight of the gas is constant. There are no phase changes.

(...I made a 3D model of this. The animations were much more interesting, but the core behaviour was the same, if pressure and temperature at any specific location were plotted vs time)

Steve

RE: Transient intake manifold temperature

StomptingGuy-

My recommendation: re-run the baseline case with this one difference: make the engine displacement 20 % smaller.

Predicted result: the temperature drop will be smaller and the duration shorter.

RE: Transient intake manifold temperature

SomptingGuy,

Here's my stab at it off the top of my head...

Since you've stated the boundary conditions are fixed and there's no heat transfer occurring, the only thing affecting heat will be T=pV/mR.
R is obviously constant, so we can strike R and look at T=pV/m.
The plenum is fixed volume and the throttle plate is always in the air flow, so we can strike V and look at T=p/m.
Closing the throttle doesn't instantaneously change the mass in the plenum, so we can strike m and look at T=p

Your problem relates to p (pressure).

Plot what's happening in both pressure and temperature, and I bet you'll see them moving in tandem.

As for why this is happening, I think...
Any interruption in steady state flow creates a momentary change in pressure.
If the flow can be sustained when the throttle plate is closed, then pressure will quickly return to steady state.
If the flow can not be sustained when the throttle plate is closed, then a new steady state condition with a persistent change in pressure will result.

Rod

RE: Transient intake manifold temperature

(OP)
I found quite a good analysis of the problem in this paper:

(P60/N56) Adaptive transient engine air charge estimation using a mass state observer.
P. Schaal, B. Mason, K. Ebrahimi, M. Cary

Presented here: pmc2016_conference_programme

(Can't find the conference proceedings online anywhere, but my employer has a copy)

Steve

RE: Transient intake manifold temperature

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