pumping liquids against vacuum
pumping liquids against vacuum
(OP)
What are the most recommended pump types for discharging liquid from a liquid knockout tank that is under vacuum? Example, a knockout tank under 27" Hg vacuum, and a pump is desired to operate @ 10 psig discharge pressure while the tank remains under vacuum. Normally I have seen a PD pump such as a progressing cavity pump in this application, but I am wondering if an air-operated diaphragm pump might not work as well, and what else would work? Thanks.





RE: pumping liquids against vacuum
What is the fluid? What flow rate do you need? Is the flow rate fairly steady, do you need control, continuous operation, intermittent?
RE: pumping liquids against vacuum
RE: pumping liquids against vacuum
These pumps can be quite forgiving on NPSHr, but you would do well to make sure that the pumpage does not include significant abrasive material.
If abrasives are present, then you may be better served by a progressing cavity pump (Moyno or seepex are examples, and again, I have no relationship with these companies.) These are positive displacement pumps, and your system design should take this properly into account.
RE: pumping liquids against vacuum
RE: pumping liquids against vacuum
Another potentially important issue would be the cost of operation of a compressed air powered pump. Compressed air is normally a very costly energy form. The energy required to compress the air is generally much greater than the energy required to directly drive a pump.
RE: pumping liquids against vacuum
RE: pumping liquids against vacuum
As far as I know the diaphragm pump could "suck" up to 21'
or 6 meter.
Your tank is far below it , about 30' or 9 meter .
Even to a good one centrifugal or regenerative pump it will be a hard task to do .
There is any way you could break the vacuum , and for a while use a conventional pump ?, as you told that the flow is intermitent it could be possible..
I also thoug on a eyector , but it need at least 25'.
So please try to change some thing.
Further more : why the tank is at such vacuum.?
Other question , what do you mean with: Knockout tank???
Pardal
RE: pumping liquids against vacuum
RE: pumping liquids against vacuum
RV .
More questions:
Is the dual phase a continous process?
Could it be stoped, for a while at least?
Could you "rise" the abolute pressure , for a while, just to allow a pump to "suck" it?
Or maybe you can use a old reliable piston pump.
But remember that only have a few absolute pressure.
You shall consider that if the tank is at absolute 0 , you can not take out any amount of any thing from it.
Because ther is no pressure to force it out.
Hope it help (HIH)
Pardal
RE: pumping liquids against vacuum
RE: pumping liquids against vacuum
I guess it looks like a progressing cavity is still the best way to go. This is what we have used in the past but I find we replace the boots (stators) quite often and I was hoping for an alternative, espescially where compressed air is available (I realize the costs associated with the compressed air now, however).
Thanks for all the help.
RE: pumping liquids against vacuum
Normally all NPSHr , stand for Net Positive Suction Head requiered , are for water , clean , at 20 C degree.
Dry , means no water inside the suction pipe.
Your NPSH aviable shall be less , form atmospheric press, than the NHSPr.
--------------- atm press
--------------- NPHS avaible Your tank press
--------------- NPHS required your pump capacyti normally no more than 7 meter H2O
--------------- 0 absolute press -or 10.033 mt H2O or 30" HG
Pardal
RE: pumping liquids against vacuum
I do not know nothing about progressive pumps , only the name, I never work with it.
Pardal
RE: pumping liquids against vacuum
I have only had a quick look at the posts above, so I apologize for any duplication of answers.
First I would like to suggest that there is no relationship between a pumps capability to prime and NPSHr. The ability to prime is dependent on the pumps ability to move air out of the pump discharge (thereby creating a vacuum which is filled by air (gas) from the suction side of the pump). NPSH is related to liquid flow and the affect of liquid pressure drop in the pump suction due to the high velocity of the liquid in the pump impeller eye section.
Another potential solution to your pumping requirement, is to install the pump below the knockout tank - thereby providing sufficient head for NPSHr. If the knockout tank is located at ground level, can you install a simple Vertical Turbine Pump (VTP) in a long suction can. With a 10' elevation from the pump to the bottom of the knockout tank you probably would eliminate the NPSH problem. Use large diameter suction piping to minimize friction losses in the suction pipe.
This is a typical installation of condensate pumps in power plants. If this type of solution is possible, reliability of a VTP will far exceed PD pumps.
Hope I havn't repeated this suggestion if recommended by others.
RE: pumping liquids against vacuum
RE: pumping liquids against vacuum
Double diaphram (Wilden) pumps are not without their own problems. They're noisy, pretty ineffecient, and prone to diaphram failure. I use them when there is NO other option (e.g., remote locations without electricity that require auto-start). Even then, the alternative to Wilden is often blow cases. These are separate vessels that sit below the knockout drum and have a check-valve in the drain line from the drum to the blowcase. When the blowcase is full, control valves shut off the blowcase-vent to the drum, open a blowcase-drain to wherever (tank, pipeline, etc), and open a power-gas line (e.g., you could use the air you were going to drive the Wilden with) to pressure the blowcase and discharge the liquid. At the end of the cycle the power gas and dump close, the vent opens and the check valve allows liquid to begin flowing back into the blowcase. I've used these devices to move 30 gpm from 10" Hg vacuum to 150 psig--you need a pretty big blowcase and quite a bit of power gas, but less power gas than a Wilden to move this volume.
From the discussion above, it looks like you've rejected centrifugul pumps so I'm assuming that you don't have any way to provide a hot well. There are millions of steam applications with condensers on a very hard vacuum and a centrifugul pulling on a hot well. No other technology has proven nearly as effective or robust in this sort of application.
With less than 20 psi head and 30 gpm, I wouldn't use PCP's or ESP's because of wear problems in intermitant high-demand service. Also, I avoid PD pumps unless there is no alternative (I generally only use them for really high discharge pressures).
David
RE: pumping liquids against vacuum
RE: pumping liquids against vacuum
Check out Krogh Pump Co. in Benecia, CA. They make a flange mounted centrifugal pump designed for pumping from vacuum receiver tanks. The pumps require very low NPSHa.
Good luck,
Piffer