IRS WHEEL TRAMP, CONTINUED
IRS WHEEL TRAMP, CONTINUED
(OP)
thread800-286119: Wheel hop / Tramp in IRS
As an update to then original thread on this IRSweheel tramp [Americans incorrectly call IRS tramp as hop}. Live axles do indeed hop vertically, but irs tramp does not actually lift the driven wheels, hence tramp is more accurate.
Update on my experiments and I really hope Greg and Pat and other previous contributors read this and offer comment.
Greg, as a followup to engine torque and the mounts being a source, well after doing extensive gopro filming of all of the likely energy storage bits; engine, gearbox, diff and wheel joints, i found that as expected they all tense up and release energy when wheelspin occurs. No wheelspin = no opportunity to release energy = no tramp. At tramp, the engine rocks the most on its liquid mounts, likewise the gearbox is bolted to the engine and of course rocks to the samne frequency, about 8 Hz. Greg, i fitted a shocker to the engine, mounting it horizontally using one of the few shockers that can work horizontally. I used 2000 QUAD Mustang shockers, as other types get an airlock in their tube that limits use. Result was that the resonance in the engine bay was reduced by about 75%, and reduction at the wheel, where it matters, was also greatly reduced.
The most alarming movement was seen in the diff; mounted with two rubber mounts at the front and a single offset mount at the rear. Gopro movie shows massive vertical resonance with minimal sidways movement. Hence a vertical rubber “snubber” would be a good helper here. A BMW fix in usa seems to be a fabricated rod end as a fourth mount with a solid bush in the original 3 diff mounts, hence solid diff bush with std rubber mounts everywhere else in the rear.
Gopro at the wheels showed the same 8Hz resonance, no vertical lift, only slip/grip cycles with some movement as the rubber mounts compressed causing significant toe change.
My mods, all done separately. Engine damper; excellent mod and the factory should have done it.
Polyurethane diff bush in each of the 3 mounts; NHV increased slightly with poly stiffness 90. Tramp surprisingly little changed. BMW “Guy” confirmed that he also failed with poly but succeded with solid joints. My experiments showed that these claims are dangerous because my experience is that only testing on a wet road is by far the best way to test. When questioned, suppliers of various poly bushes or arms or mounts showed that wet road testing had not been done. This certainly applies to claims from usa suppliers.
The use of big/small diameter axles gave unclear results. I used the Camaro use of differing axles as a guide and built my own axles to a similar torsion ratio. Improvement was minimal and resulted in me following up with GM designers. They also found it didn’t fix the tramp problem and ultimately did what bmw and mercedes did, and that is to use traction control to reduce or even stop all wheelspin. The trick here is that TC is not cancelled when pushed and needs either a 10 second hold down time, or simply cannot be turned off completely. How disappointing that these mega companies cannot engineer a solution and use basically the abs sensors to stop wheelspin rather than fix the cause, I call it waving them white flag!
I have systemically changed rubber bushes for poly or rod ends. The Camaro uses nice rod ends in their toe links, and added another spherical joint to the wheel hub. I can only conclude that GM has failed to find a complete solution and the IT solution used by others really only hides the problem. Electric throttles are part of this stop the wheelspin “cure”. Despite the throttle being 100%, the engine cuts to idle positioning!
Conclusion: i think the “www.hopnot.com” fellow using a “horizontal damper at the rear wheels is offering the best and certainly simmplest solution, and at minimal cost too. He also found that he needed an engine damper for full 100% wet weather solution. However, the layout of the ve cOMMODORE,/G8 is so far, too difficult to mount a similar damper. It needs innovative brackets to fit whereas hopnot solution is for a Chrysler 300 type car, similar rear IRS but different enough to prohibit it on the Commodore/Pontiac G8
So there it is: use an engine damper, fabricate a diff snubber, mount dampers horizontally at each driven rear wheel if possible! Using poly bushes is dangerous as they can only be used when the geometry allows the particular arm to rotate precisely {rotate over each connecting bolt}. This is not the case when you have semi trailing arm setups, like Camaro, C ommodore and Bmw or similar designs. I found poly suppliers simply do not understand how polyurethane works compared to vulcanised original rubber bushes. The rebound frequency of poly is considerably higher than rubber. Poly also does not like being forced to squish at an angle to the bolt in the joint, and will form an oval shaped hole after a few months in service and can resault in considerable dangerous movement in an arm or link.
After extensive testing, i am sticking with my thought that tramp is a system resonance caused by stored system energy being released through the wheel when wheelspin occurs, that’s energy being again stored and then release resulting in broken slip/grip wheelspin as the car moves along the road. If full wheelspin occurs, this bypasses the tramp mode, but of course forward progress is minimal.
Perhaps I should join the white flag crew and use electronics to stop wheelspin. I look forward to reading your comments. Please foregive typos, hard going on my iphone at night. Cheers
As an update to then original thread on this IRSweheel tramp [Americans incorrectly call IRS tramp as hop}. Live axles do indeed hop vertically, but irs tramp does not actually lift the driven wheels, hence tramp is more accurate.
Update on my experiments and I really hope Greg and Pat and other previous contributors read this and offer comment.
Greg, as a followup to engine torque and the mounts being a source, well after doing extensive gopro filming of all of the likely energy storage bits; engine, gearbox, diff and wheel joints, i found that as expected they all tense up and release energy when wheelspin occurs. No wheelspin = no opportunity to release energy = no tramp. At tramp, the engine rocks the most on its liquid mounts, likewise the gearbox is bolted to the engine and of course rocks to the samne frequency, about 8 Hz. Greg, i fitted a shocker to the engine, mounting it horizontally using one of the few shockers that can work horizontally. I used 2000 QUAD Mustang shockers, as other types get an airlock in their tube that limits use. Result was that the resonance in the engine bay was reduced by about 75%, and reduction at the wheel, where it matters, was also greatly reduced.
The most alarming movement was seen in the diff; mounted with two rubber mounts at the front and a single offset mount at the rear. Gopro movie shows massive vertical resonance with minimal sidways movement. Hence a vertical rubber “snubber” would be a good helper here. A BMW fix in usa seems to be a fabricated rod end as a fourth mount with a solid bush in the original 3 diff mounts, hence solid diff bush with std rubber mounts everywhere else in the rear.
Gopro at the wheels showed the same 8Hz resonance, no vertical lift, only slip/grip cycles with some movement as the rubber mounts compressed causing significant toe change.
My mods, all done separately. Engine damper; excellent mod and the factory should have done it.
Polyurethane diff bush in each of the 3 mounts; NHV increased slightly with poly stiffness 90. Tramp surprisingly little changed. BMW “Guy” confirmed that he also failed with poly but succeded with solid joints. My experiments showed that these claims are dangerous because my experience is that only testing on a wet road is by far the best way to test. When questioned, suppliers of various poly bushes or arms or mounts showed that wet road testing had not been done. This certainly applies to claims from usa suppliers.
The use of big/small diameter axles gave unclear results. I used the Camaro use of differing axles as a guide and built my own axles to a similar torsion ratio. Improvement was minimal and resulted in me following up with GM designers. They also found it didn’t fix the tramp problem and ultimately did what bmw and mercedes did, and that is to use traction control to reduce or even stop all wheelspin. The trick here is that TC is not cancelled when pushed and needs either a 10 second hold down time, or simply cannot be turned off completely. How disappointing that these mega companies cannot engineer a solution and use basically the abs sensors to stop wheelspin rather than fix the cause, I call it waving them white flag!
I have systemically changed rubber bushes for poly or rod ends. The Camaro uses nice rod ends in their toe links, and added another spherical joint to the wheel hub. I can only conclude that GM has failed to find a complete solution and the IT solution used by others really only hides the problem. Electric throttles are part of this stop the wheelspin “cure”. Despite the throttle being 100%, the engine cuts to idle positioning!
Conclusion: i think the “www.hopnot.com” fellow using a “horizontal damper at the rear wheels is offering the best and certainly simmplest solution, and at minimal cost too. He also found that he needed an engine damper for full 100% wet weather solution. However, the layout of the ve cOMMODORE,/G8 is so far, too difficult to mount a similar damper. It needs innovative brackets to fit whereas hopnot solution is for a Chrysler 300 type car, similar rear IRS but different enough to prohibit it on the Commodore/Pontiac G8
So there it is: use an engine damper, fabricate a diff snubber, mount dampers horizontally at each driven rear wheel if possible! Using poly bushes is dangerous as they can only be used when the geometry allows the particular arm to rotate precisely {rotate over each connecting bolt}. This is not the case when you have semi trailing arm setups, like Camaro, C ommodore and Bmw or similar designs. I found poly suppliers simply do not understand how polyurethane works compared to vulcanised original rubber bushes. The rebound frequency of poly is considerably higher than rubber. Poly also does not like being forced to squish at an angle to the bolt in the joint, and will form an oval shaped hole after a few months in service and can resault in considerable dangerous movement in an arm or link.
After extensive testing, i am sticking with my thought that tramp is a system resonance caused by stored system energy being released through the wheel when wheelspin occurs, that’s energy being again stored and then release resulting in broken slip/grip wheelspin as the car moves along the road. If full wheelspin occurs, this bypasses the tramp mode, but of course forward progress is minimal.
Perhaps I should join the white flag crew and use electronics to stop wheelspin. I look forward to reading your comments. Please foregive typos, hard going on my iphone at night. Cheers
RE: IRS WHEEL TRAMP, CONTINUED
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
Cheer up comrades they will come,
And beneath the starry flag
We shall breathe the air again,
Of the freeland in our own beloved home.
Written in 1864 about Union army prisoners-of-war in the South. Tramp has been a military term describing the action of marching foot soldiers (One step up, one step down, get it ??). Tramp is typically used to describe the ASYMMETRIC wheel jounce and rebound axle roll usually in solid axle vehicles under very high drive torque application involving tire stick-slip, (usually) leaf spring deformation and drive-line torque variation due to a lack of Cardan joint geometric control. We call what you are describing HOP (as in the way rabbits run) because that's what the wheels do in irs and some solid axle powered suspensions (front and rear). Farm tractors with mechanical 4wd are notoriously prone to hop AND tramp mechanizations when pulling very large attachments (plows), so the selection of part-time hydraulic 4wA (assist) is a popular option.
Youtube videos of hop and tramp drive-line response show commercial solutions (Steede) to hop (Mustang solid) and BMW (irs) which do work but their constraint solutions ignore the prop-shaft Cardan phasing feedback in their package, when a CV joint at the pinion would help in that situation. Even though the drive-line is designed as 'CV' using double Cardan (transmission and pinion end), the excessive pinion nose up or down rotation takes that design WAY out of the marching field parade, so to speak.
Soldiers on your continent must surely look silly bunny hopping along when the Queen visits ! Tramping looks better. The Iranians have an even better formal parade march stride. Check it out !
RE: IRS WHEEL TRAMP, CONTINUED
RE: IRS WHEEL TRAMP, CONTINUED
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
The front end design also uses a semi trailing arm with the “castor” arm inner bracket forming a pivot line at an angle to the “bolt” through this link. Hence the arm rotates not perpendicular to the bolt but about a plan, same as the rear IRS arm is moving. Using a stiff joint in this “castor” arm introduces a moment into that arm and joint that was minor previously with a std rubber joint. I knew of an after market firm in USA selling a “delrin” bush, and ,get this, a replacement “castor arm” made with AL to the same dimensions as the std steel arm. I rang this firm to warn them and was told “what would you know!!”. Result was a moment was introduced into the now 1/3 strength arm due to the stiff bush and the arm snapped!!!!
I query the design of semi trailing arms in this wheel tramp/hop issue. Properly designed wishbones would indeed allow the use of stiffer inner pivots/joints. Live axles transfer a moment to the whole axle unit and can “hop” by raising the wheel end, IRS systems work in bearings and cannot raise the wheel hub (except under braking due to ther calipars being bolted to the hub). I don’t care what the Queen thinks either!!!
Greg and others, please comment on “Hopnot”, his web site has great videos. Not treating the cause (my tuning fork theory of resonance!!), and dampers are treating the vibrations AFTER they they occurred, but it seems to work.
Last comment; easily the best way to test possible solutions is to experiment on wet roads. Firms claiming success only seem to test on dry roads, and using the same “solution” on a wet road soon highlights any deficiency. My changes listed previously cured about 90% of dry road tramp, but wet road tramp is only about 75% improved. I haven’t fitted horizontal dampers to the rear though, but wish I could!! Cheers R
RE: IRS WHEEL TRAMP, CONTINUED
Current generations of Mustang, Camaro, Challenger all use some variation of multi-link suspensions with quite complicated three-dimensional link orientations. None of them appear to even remotely resemble a simple semi-trailing arm.
Wheel hop on front suspension is only a relevant issue with front wheel drive, and all of the front-drive wheel-hoppers that I'm aware of use MacPherson struts.
I understand your points about substitution of urethane or delrin bushings in applications that have motions other than pure rotation around the axis of the pivot bolt and agree with its inadvisability, and I also agree with the inadvisability of not allowing links to flex when the geometry of the particular suspension design relies on them flexing/twisting, but it would help with understanding if your explanation accurately describes the situations that you are talking about!
RE: IRS WHEEL TRAMP, CONTINUED
Anyway the 100% solution, as I've said before, is a rubber up tube propshaft, as described in the previous thread. This is a known solution, but expensive. Some OEMs know this, perhaps they just don't see it as a cost effective or possible durable solution.
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
Greg, I still don’t understand why the Lotus Carlton sleeved rubber prop works yet the prop on the studied car that has a rubber connection at each end of its shaft clearly does not work. Vibrations seem to be not dampened by these prop joints. This system resonance obviously relates to the overall stiffness of the total of the components. Examples that used solid engine mounts still tramped. I understand that GM experimented with various solid mounts in the drivetrain, and rear cradle, and failed to fix the issue. Hence the abs sensors were called on to fight the battle, and won it too. The idea of driving an expensive enthusiast’s car at full throttle to find the electronic throttle has been closed to avoid tramp is not a solution I like but may have to accept. I do like “Hopnot” though and would like further comment .... pity Mercedes, GM or BMW never thought of it.
RE: IRS WHEEL TRAMP, CONTINUED
The aftermarket is filled with "solutions" to perceived "problems" that not only fail to address the real underlying issue but also introduce new ones of their own. The old Fox-body live-axle suspension is a favorite one. Ford called it Quadra-Link at some point, everyone calls it Quadra-Bind. And yet, the stock setup works fine for the parameters that it was originally designed for (and I fully grant the point that the original design of that suspension layout was for the 1978 Fairmont). Hmm, upper links are an open cross section, and they twist. BAD. Let's replace them with solid. Hmm, the links have compliant rubber bushings. BAD. Let's replace them with urethane. Hey, why is the suspension binding? Ummm because it was originally designed to allow those links to twist a little bit and for the pivot points to have a bit of give in them ...
I've had wheel hop on wet pavement in a couple of front-drive VW cars, and in view of plenty of stories about broken differential cross-pins in those transmissions, I tried to avoid it (via driver intervention!) but I'm not drag-racing them and they certainly weren't designed for that. Folks who put silly power through the front wheels at the drag strip would be the ones to ask.
RE: IRS WHEEL TRAMP, CONTINUED
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
Still seeking comment on dampers at the rear, like Hopnot. GoPro vision of a resonating/tramping wheel shows the “ horizontal” damper on the hub needs to be generally parallel to the centreline but angled more towards the trailing arm mount. I need help to figure out how to mount such a system on the Camaro type suspension, the hub mount being the tricky part.
Greg, can you please explain how the vertical link on a 2017 Mustang and a M5 BMW works? I see it being useful under braking, but what does it do under acceleration? This part is the first thing replaced to fix tramp according to the aftermarket who use spherical bearings to replace soft Ford rubber in this link.
RE: IRS WHEEL TRAMP, CONTINUED
If a rotation, this mode could be damped with a ladder frame and coil-over like the 5th coil-over used in (live axle) speedway sedans. Link
je suis charlie
RE: IRS WHEEL TRAMP, CONTINUED
Sorry, yes, I'd forgotten that in the last couple of years the Holden Commodore went to a direct copy of the Toyota rear suspension. I don't think suspension architecture is really the issue here, since I've seen similar problems on 3 different architectures. It's basically torsional windup along the driveline. My project to install tonewheels along the entire driveline was killed, sadly.
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
Greg, the GM VE/Camaro design is a copy of BMW 5 series, not sure what Toyoto model you are thinking of. All IRS seem to have similarities, and tramp is a usual outcome too. That is why i think it is a system resonance issue. Extra rear shockers to dampen the wheel hub, on a lever arm, seems the best idea for road cars. Racing saloon cars seem to eliminate all rubber and NHV is of no concern. Observation is that the only problem is under braking where the rear wheels can indeed lift off.
RE: IRS WHEEL TRAMP, CONTINUED
I assume the modern Camaro picks up the final Commodore suspension, which was a plug and play copy of a Toyota suspension. Since the problem is torsional the suspension architecture is fairly irrelevant.
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
A long torque arm connecting to a forward mount (especially the gearbox) should not have as much impact on NVH since force required to resist the axle torque oscillations is reduced by the lever length. Further - a more resilient mount can be used - it is control of angular displacement you are after and again, the long arm is your friend. Last - if mounted to the gearbox the factory isolation works in your favour.
je suis charlie
RE: IRS WHEEL TRAMP, CONTINUED
FYI, in the case of the G8, the car was developed in-house on low pressure YOK and PIR tires with some of the worst rolling resistance and unusual Fy characteristic I can think of. Because of the weight distribution (51%), the amount of understeer present in the car was extremely low already without the soggy bushings in the boomerang parts up front. At 26psi, there was some decent Mz on-hand to keep the car legal. Now we get to the "Global Vehicle Requirements" and the shit hits the fan. Not enough of these 'special tires' with low Fz sensitivity could be sourced (to try to make use of the 1-2 % weight, durability issues with the tires because of the carcass recipe, and of course now, the 35 psi slippery tires with a mile per gallon fuel economy mandate improvement. There goes the Mz, here comes the traction thing, and now comes along a transmission that grenades when the motor guys find some extra power between the mounts. (easily fixed as pilot build starts, by a TC twiddle).
And there we were, feverishly looking for a tire supplier with enough volume, enough resources, existing tire molds and enough patience to throw down a construction that would survive the Legal system's need for a 'safe' car in spite of 'foreseeable misuse' conditions (dreadful aftermarket tires and pressure loss with age). Did I mention that a spare tire fiasco comes along with this abortion in the making? GM certainly learned a lesson about cars designed by welding class graduates instead of mega Adams modelers. Made me a lot of extra money with the overtime, though. My IRA thanks all of you very much !
RE: IRS WHEEL TRAMP, CONTINUED
FWIW on bushings. Not all of the aftermarket companies are completely dense about what it takes to use stiffer bushing material. At least one aftermarket company has used a 3-piece sandwich design that places a short length of firm polyurethane in between softer pucks, the idea being to eliminate some of the moment resistance. And they ran a series of tests that generally showed that to be true. But unfortunately, most aftermarket bushing suppliers still insist on making the poly "bushing" material longer than the inner sleeves that the bolt runs through, which manages to take a poor approach and make it worse in most respects. But at least polyurethane is a fairly soft material as far as removing bits of it to induce a bit more compliance in some directions is concerned. A crude approach to voided bushing technology, but it does work.
Norm
RE: IRS WHEEL TRAMP, CONTINUED
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
If you want to see something interesting, jack up the car, take off the wheels and re-install the nuts to hold the rotors. Then, let the car run in gear and watch the effect on the rear suspension as the traction control applies the rear brakes. You'll likely see the suspension moving quite a bit. Controlling that movement could explain why the hopnot solution helps.
RE: IRS WHEEL TRAMP, CONTINUED
I agree with Greg that the engine mounts are the major source of the problem as the powerful V8 has lots of energy to store in its fluid filled mounts. Similarily, energy is stored in the corresponding gearbox rubber mount. The prop may well twist too, and then to the diff that is rubber mounted to a cradle that is rubber mounted to the monocoque. The onset of tramp occurs when the rear tyres lose traction. The release of the stored energy adds to the engine torque and makes the engine violently resonate, similarly the gearbox as seen by the gear lever resonating inside the cabin. The diff resonates about its only rear mount in a vertical motion, and it is indeed frantic as per my GoPro vision. The cradle moves but really this is minimal in comparison to the diff and much less violent. The wheels do not “hop”, that is a live axle outcome as the irs axles spin in bearings with no rotation being applied to the outer hubs only to the wheels. The tyres grip for say 6 inches, then spin for another 6 inches and this slip/grip process continues until traction is fully regained mainly by the throttle being lifted out of sympathy. The wheels themselves resonate in several horizontal directions seemingly as the arms’ rubber links flex. The massive amount of thumping and banging from tramp must surely have made the designing engineers cringe when testing! Pity they didn’t fix it!
Greg has suggested that “his” Lotus Charlton solution of putting a rubber twin tube in the tail shaft to dampen things actually works. I contacted English owners and they confirmed it too. This solution is beyond a DIY owner, and no manufacturer is interested now that a simple electronic solution is available!
My trial and error experience has shown that my biggest gain was obtained by using a $50 damper in the engine bay. Helped greatly in the dry road tramp, but still present on wet roads. Solid cradle mounts in the rear also helped but did not cure tramp. Poly diff mounts made very little improvement, a fact that the BMW “diff lockout” fellow confirmed to me; he tried poly but he needed solid aluminium diff mounts to achieve any success. I agree with a previous contributing forum member that poly rebounds at a very high rate and can make the situation worse despite reducing movement. Axles; at great expense I made up some big/small high strength axles to a torsion ratio of 4 to 1 like the Camaro and CTSVs; result was only a minor improvement. Despite the advertising hype from GM, I later confirmed that they drew the same conclusion and used electronic TC control; no wheelspin = no tramp. Funny how BMW and Mercedes also reached the same non-engineering solution.
Disappointingly, I have found minimal ideas from this forum despite the purpose of having a forum to share knowledge.
I found that the aftermarket generally has poor knowledge of the cause let alone the solution. When I saw poly bushes being sold with their inner tubes shorter than the poly, I knew they had no idea how their own joints actually worked. Discussion with several firms both in AMERICA and Australia soon made me conclude they were more interested in drag racing traction rather than curing wet road tramp.
The best free thinker on this subject has been “Hopnot”. Treating the end product at the wheels and not the cause at the engine, was a great solution (he does use a simple engine steady though). Cheap $100 dampers at the wheels to dampen the wheel resonance works. Same as putting your finger on a resonating crystal glass. Funny how other manufacturers have spent millions and failed as they never thought of the easy option. Annoyingly, it is too hard, so far, to fabricate mounts on the subject car (Commodore 2007-2017) and the Camaro (2010-2018).
So what has the forum offered? Grippy tyres I think but remain confused by Cibrachrome, rubber prop by Greg, and reference to Mu curves and models by others, being of little actual help. I remain amazed that huge companies like Ford sell Mustangs with IRS that have horrendous tramp. Solutions being left to the aftermarket and as I have found, they don’t test on wet roads and hence I have no faith in their ideas. Hopnot, GM, BMW, Ford and Mercedes would like to speak to you. R
RE: IRS WHEEL TRAMP, CONTINUED
Norm
RE: IRS WHEEL TRAMP, CONTINUED
RE: IRS WHEEL TRAMP, CONTINUED
Cibrachrome, thanks for the reply and the reference to the “Goat”, an Australian GMH “Monaro” sold in America as the Pontiac GTO that uses a simple semi trailing arm that Greg incorrectly assumed. The subject car is very different, the only common element being both tramp like crazy. I find it difficult to follow your posts. The subject cars, Australian VE Commodores (the G8 and GXP is the same vehicle except the G8/GXP is sold in America and is left hand drive), and the near identical Camaro since 2010. They use 245/45/18 and 245/40/19 Bridgestone Pontenzas in Australia and a variety of similar grip tyres in America. If you think that I am the only person worried about tramp, then you are mistaken. Ask BMR or gforce1320 for verification. If you have a clear suggestion to solve the problem, perhaps with tyre choice, then please give it in plain English. The Pontenzas are very grippy tyres with stiff sidewalls in the 40/45 profile. A low profile that I personally dislike for road cars. If you know of better road tyres, please list them. The simple rule “no wheelspin = no tramp” holds true, so grip is king. The link below shows the rear end in good detail.
RE: IRS WHEEL TRAMP, CONTINUED
If you want 'grip', there was a Goodyear and a Continental at the top of the list in the 18" size. In 19", there is a Michelin and a BFG that look interesting. If you want to go off the beaten path, There is a wizzbang Pirelli in 245/50R19 that showed up as the perfect Artgum Eraser. (Lots of real rubber instead of fake rubber.)
Now. Here is a cheap experiment to run on your car that may reveal the answer you seek. What I see in most of these tests is wayward Mx (Tire overturning moment). Not the stiffness so much, but the DC value. It's equivalent to the scrub radius you would think about on a steered upright. Under power, (as in MASSIVE power application) this design 'feature' is a player in torque induced steer (as in break your fingers from steering wheel fight). What I recommend is that you reverse your tires in the rims (outside sidewall now mounted inside). This may reverse the sign of Mx (unless its rotation direction dependent). The tramp may get horribly worse or get much better.Only need to do the rears. Next play, you would add wheel spacers to change the effective rear scrub radius and witness a change in tramp. You won't have access to spacers with negative thickness, but if the phenom is much worse, a change in wheel offset would make sense at this point. Tires and wheels have to fit the wheelhouse, though.
Then report back.
RE: IRS WHEEL TRAMP, CONTINUED
Here's another Pacejka link that I only had to type his first initial and last name to find. https://books.google.com/books/about/Tyre_and_Vehi...
On "no wheelspin = no tramp".
In a front engine/RWD car with more than half of the static weight being carried by the front tires, engine torque (briefly assisted by sudden clutch engagement) times overall gearing in 1st gear and divided by drive tire rolling radius may be putting you in a situation where wheelspin with reasonably normal road tires simply cannot be avoided. Keep in mind that anti-squat for most IRS systems tends to be significantly lower than what is possible with a live axle system intentionally designed for hard launching. Meaning that you aren't going to get as much traction help from near-instantaneous load transfer to the rear tires. Nor would I expect tires with higher vertical stiffness to cope as well with sudden traction loads as more compliant tires. Wrinkle-wall slicks were developed to serve a very specific purpose . . . and they aren't much good for anything else.
I'm quite aware of the unhappiness over the electronic approach GM has taken in the 6th generation Camaro (Alpha chassis), most noticeably in the supercharged V8 versions fitted with manual transmissions.
Norm
RE: IRS WHEEL TRAMP, CONTINUED
Now as to solutions. I've told you what worked on the Carlton. You complain that an owner can't fit that solution. True-ish. Nonetheless that indicates that at least some manufacturers were aware of the problem and knew how to solve it mechanically. Since these days it can be solved with correctly calibrated traction control then you'll no longer see OEM mechanical solutions for it. That's life. You seem to have found an aftermarket solution. Great, go and fit that.
The reason you are getting little traction here is that there isn't a big bumper book of secret solutions with the answers written down, problems have to be defined and investigated before most solutions can be applied. Different cars may need different solutions. I'd estimate that a proper mechanical resolution of that problem would cost about 1000 hours of engineering time and add about $200 in parts to the cost of the car, or about $1000 on the selling price. That is not small potatoes.
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
Greg, GM invested huge dollars in seeking a solution, as did the others, way more than you suggested and still came up short. I suspect that they ran out of ideas rather than money. Seems the white flag solution using TC wins in the end! I bet future experimental models will have engine dampers and horizontal rear hub dampers, if they have read this forum that is. Pity the rubber prop didn't find its way throughout GM.
Ciba, I will try to find, borrow or steal different offset wheels and see what happens. Not much clearance to the bodywork but maybe a little will be enough to help. I am keen on Michelin Pilot Sport 4 but they seem to love the low 30/35 series profile that pleases the looks dept but not the usefulness dept. The weight of the huge wheels and tyres these days is massive (mine are 26kg). GOPro vision of a wheel tramping is scary as it wobbles around with great energy. The American fascination with drag racing means that little can be achieved with road going tyre options. I was banned from a web site simply because I pointed out to PeddersUSA that their poly joints were inappropriate due to geometry squish issues. Rule apparently is to never critise a forum sponsor, even if they sold inappropriate "bushes" to an American market that seldom questions authority. PeddersUSA went bankrupt soon after!
Norm, thankyou for your input. Yes likely that GM, BMW, Merc etc used these tools but all reached the same conclusion; to use electronics. Hotup offshoots like Aussie HSV, Harrop and Walkinshaw are good at bolting on extra horsepower like superchargers and soon found the tramp issue in spades. They simply used the "tune the TC" solution hence making the extra power of little benefit. Driving one of their rocket ships, I remember getting wheelspin at 160 kph on dry pavement, a scary experience. Their high HP mods mean the tweaked TC now eliminates wheelspin at a very early stage, and thankgoodness really for these cars are missiles.
Conclusions: don't believe the advertising hype from manufacturers or from (most) vested interest aftermarket. IRS has indeed great advantages over live rear ends, but the downside seems to be you must deal with tramp issues. I am aware that you could always manually lift the throttle, as if that will ever happen! R
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Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
Holden in particular are not famous for over-engineering their cars.
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
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I’m putting a 2011 Gen 5 Camaro (Zeta Platform) rear suspension in a ladder chassis. I have the differential carrier installed and ready for load testing. Load testing will consist of locking the axle shafts and applying torque to the pinion flange to load all the connections and parts. The load testing will include measuring the torsional stiffness, which will be collective of pinion axis, and axle shaft axis torsional stiffness. I will use this as a baseline for future carrier bushing replacement. I have installed the carrier mounts rigidly in the chassis but have retained the stock GM carrier bushings for now. I have thus eliminated the stock GM cradle which attaches the entire rear suspension and differential carrier to the structure of the car through four large bushings. These bushings are huge (3 ½ inch diameter) and that has to provide significant deformation for the whole rear end (and likely present secondary vibrations between the differential carrier and suspension as separate flexible elements?). These bushings are designed for lateral as well as vertical compliance. The stock cradle itself appears to be an effectively rigid shell structure and I wouldn’t expect much deflection from it. But the bushings? Also, the Zeta platform has those “L” shaped upper control arms bushed to provide fore-aft compliance at the top of the upright (hub carrier?). The geometry of the lower attachment of the control arms to the upright is not physically describable – you must first thoroughly understand astronomy. The stock driveshaft has Giubo joints at each end and a single universal joint in the center. Enough said about that!
Have you measured the collective torsional rigidity of your entire assembly? Has anyone done this?
Bob
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Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
Bob
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What will happen is that the diff nose will not just pitch in response to torque, but the it will also roll. That may explain why people put the third diff mount to one side of the pinion. The net effect is to put some angle into each of the inboard CV joints on the halfshafts, and the rear Gibo. They are all designed to cope with that and are effectively true CV joints so you don't see much vibration from them.
Cheers
Greg Locock
New here? Try reading these, they might help FAQ731-376: Eng-Tips.com Forum Policies http://eng-tips.com/market.cfm?
RE: IRS WHEEL TRAMP, CONTINUED
I also have poly joints in the diff; a suspect material as rebound in poly is very odd because displacements are better controlled but frequency is higher. My thoughts now are that a rubber snubber or damper is worth experimenting with, given that my engine damper was very successful. Be aware that GM tried this and snapped the alloy diff housing. Buggar, the jig looks good and I feel that a damper is needed though. If I can figure out how to attach GoPro vision to this forum, it makes for a fun movie. File type needs a special viewer though. Greg, solid cradle mounts improve the handling as expected as the result is that the rear takes a “set” quicker entering a corner. There is not a lot of extra noise, but yes there is a bit more. I am thinking that Cibachrome’s view that tyre (tire for some of you!) sidewall stiffness experiments may help. 26 kg wheel/tyre at resonance is a big worry too. Funny that circuit racing cars all use high profiles like 50; these silly 30 series profiles for the road must come from the non engineers in the team. Rollcentre is close to where the driver’s hips are and too hard to change so far to get more squat. (Camber change works against you though as it squats)
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BTW: The Camaro's have about 4% rear roll understeer (tad less on the SS) and about .08 deg/1000N lateral force understeer. Corvette's values are about half this, but the Mz oversteer is twice (as you could imagine).
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Not sure of long term use, but hey, don’t knock it as there are plenty of BMW owners that say it works. Bob, yes the welders solution, but certainly worth a try.
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Ron, is your suspension setup the same as the one I am using? I am curious about the vibrating lower control arm. On my unit, this arm has the non-spherical bushings on either end and thus defines the lower trailing arm plane, with the other lower arm having a spherically rotating joint. The bracket holding the inner end of the lower trailing arm (the one that you saw vibrating) on the stock cradle that I have is a U-Shaped steel stamping cantilevering off the cradle shell. Although the cradle shell is boxed at this attachment, I can see where there might be some deflection in the structure here, likely in a vertical direction at the inner joint.
I watched the BMR before and after videos of the cradle lockout and was surprised by how much the stock bushings move. With the Camaro bushing diameter at 3 ½”, how much of that is for deflection? It has to be too much!
I am making a new cradle setup to hold new control arms parallel to the vehicle as you mentioned. The stock geometry makes my teeth hurt! The control arms will be attached to adjustment plates on aluminum outriggers attached to the 2x3 frame rails. I have drawings but this site makes it too difficult to post them.
Actually, I’m building a rolling “test” chassis adaptable to a variety of venues and vehicle types. Most important toward this end is the adjustable inner control arm attachment plates I am using. This is to vary the location of the control arm instant centers and thus the roll center (I think more correctly called the suspension linkage fulcrum point), camber gain, track change, etc.
The vehicle design weight is 2500 lb. however the cradle mount assembly shown in the photos was designed to wheelstand a 3500 lb. car - the black iron bolts shown are structural bridge items (I used to design bridges). With this design, I could cut off the frame rails shown in the photos and hang the whole assembly under other cars. You can buy a complete Gen 5 Camaro IRS for US$400. With a heavier vehicle, I would change the suspension outriggers to steel. The outriggers are not installed in the photos.
Cibachrome, the differential will be solidly mounted in the chasses initially with the stock bushings. The aluminum angles shown in the photos are slotted to allow adjusting both the pinion angle and lateral offset, and the differential height (notice the A325 slip critical bridge bolts). The bolts have weld washers to weld it all up (not the bolts) when it is aligned, if necessary. I plan to convert the driveshaft to a conventional phased U joint driveshaft since it will have to be custom made anyway.
I’ve heard of reversing engine rotation but never knew why. Do they flip the ring gear? Doesn’t this just mirror the problem? Would this be the same as turning the engine around and running a V-drive?
I’m also studying the geometry in view of the roll understeer you mentioned (my setup is the SS). I need to simplify this geometry; is it all necessary? My favorite driving car ever, ever was my Dart go kart. Simplify.
Somebody mentioned wrinkle slicks. I have to do some more study on this but I believe they act in the same way as a buckling type ship’s fender on a wharf, only in a torsional direction. They absorb energy in a buckling mode which is non-linear and therefore capable of absorbing a lot more energy than if in a purely elastic mode. But, unlike a marine fender, a wrinkle slick can run out of buckling wrap and then go elastic. A wrinkle slick should be perfect for the acceleration direction but it limits other directional uses of this type of tire?
Does anybody have any ideas on the two axis differential torsional vibration as a possibility? The pumpkin weighs 140 lb but has a low polar moment of inertia. I really have no idea.
Bob
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https://m.youtube.com/watch?v=nFzu6CNtqec
Re the trailing arm mount. This is the weak link in the cradle attachments. It looks underdone and when the wheel tramps, the wheel wobbles around in a “figure 8 path” about the lower control arm hub link, a spherical joint in your setup. This means additional forces adding to the thrust from the tyre pushes/pulls the trailing arm and vision indicates that this joint could do with a simple brace. I was hoping to mount a damper “Hopnot” idea to the cradle near this joint. That is why I went to a solid AL cradle mount to eliminate cradle movement as limited room prohibited a damper mounting back to the “frame”. Pity the forum prohibits personal email contact...... but I will try to figure out the GoPro file issue. Building a tube cradle to allow proper top and bottom wishbones would allow good quality joints to be used. Please note that I agree with Greg, that the problem starts with the engine and the energy stored in the mounts. Fancy damping at that end may reap more reward.
The link shows a photo of the Camaro toe arm, a bargain at $100 pair, and trailing arm with an inner spherical joint and its bracket that could be stronger. The standard trailing arm being rubber jointed at both ends; you have to have at least one joint to “squish” to allow the toe arm to do its job.
RE: IRS WHEEL TRAMP, CONTINUED
I wanted to confirm that this is the deflecting bracket. This photo was taken with me standing above and to the left front of the differential, looking back and down on the bracket and cradle bushing. The arm has been removed but the bolt left in place. I measured the sheet steel in the bracket and cradle shell and they are both 0.11 in thick. I can see where this would deflect.
Bob
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Agreed, your bracket looks light compared to the one on the cradle I have.
How far away are you from testing your setup on the road?
Bob
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The vision of the gear stick in the cabin is scary and more so as the Tremec T56 box weirdly mounts the gear change mechanism to the body, hence the front of the mechanism is attached to the shifter rails! Why on earth it isn't mounted fully to the box is presumably to reduce NVH, but seeing it resonate madly, obviously in tune with the engine, is indeed enough to make any driver lift the throttle.
The wheel hub end videos are more subtle and generally show that the loss of traction results in again a resonance of the hub that moves according to how soft the various rubber mounts move. Interestingly, using polyurethance at the joints does little to fix tramp, despite claims by suppliers of these items. The hub seems to pivot about the lower control arm mount (the one that also mounts the strut). Later models use a spherical joint at this location but defying theory, this does little to reduce the tramp.
Greg, I agree that the engine resonance passes along the drivetrain at the point of traction loss and basically it is a system resonance that shakes all the bits in this system. Solutions then are to make the system stiffer to raise the resonance point. I favour using the immpressive results of the engine damper and apply it to the rear sections.
I will take more GoPro of the rear end now that I have added solid cradle mounts, spherical joints, and stiffened the diff mounts too. Again, it is only wet road tramp that is worth bothering about to test a "cure" as dry road tramp is harder to induce and far less violent. More time spend in "slip mode" on wet roads allows more energy to be released hence is more violent, well that's my thought! I have followed the "Steeda" and BMR" results of "fixing" IRS Mustang tramp with stiffer rear joints with interest and note that they never seem to test on wet roads!! Their videos show only the third stage; being massive wheelspin. First stage is grip, second stage is slip/grip tramp, third stage is too much power overcoming traction and lots of smoke; hence proving nothing as a standard car using too much power does exactly the same thing. Solving stage two is the challenge. My videos also clearly show that the wheel does not hop, it merely oscillates from slip to grip. I have attached a photo of the resultant rubber marks left on the road when tramping and the grip stage is when the wheel/tyre is still on the ground. Live rear ends can indeed hop into the air but unlikely with IRS. I hope the video "attaches" okay. Otherwise I will have to post a link to something like photobucket. I can only try!
I await your comment gentlemen.
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Best bet . . . post the videos up to Youtube and go from there.
Norm
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So, staggard shock geometry F/A and L/R, different port and starboard axle stiffness, cradle mounts and ladder rung placement, different cradle mounts left/right and even different rim widths and air pressures should give you a respectable launch.
The other solutions are merely damping control mechanisms to dissipate the energy in the system. Geometric solutions reduce the (positive) feed forward loop gain by means of proportional (displacement based) feedback attenuation. Damping solutions reduce the derivative (velocity based) feedback. Pinion nose pitch has a positive integral (U-joint angle) component so a nose bumper helps if it goes "Up". Set the rest of the geometry up for best direct power transfer at the torque level you can sustain. A quasi-static test (lever arm on the front prop-shaft with a come-a-long on the end) should reveal the magnitude of the displacements to you. A K&C machine can/will also mimic this phenom if it's run in an "inertia relief" mode. (All tire and driveline forces and moments applied externally with minimum chassis restraints (F/A, yaw, lateral). On MTS K&C systems you can animate this process at about 2 Hz. and make some startling videos. Perhaps the A.B. machines can do it too (call Morse Measurements and talk with Bob Simon).
That's my Controls Engineering analysis of power hop, tramp and launch.
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je suis charlie
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I believe we are waiting for some follow-up GoPro. Cheers to Ron for hanging in there.
A rookie.
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I'm going with stock diff. carrier bushings but a direct mount to the frame, no cradle.
Now I'm bothered by why they use the different-stiffness half-shafts. Has anybody experimented with different weights of wheels to tune the rotational vibrations? How about a set of those J.C. Whitney dynamic wheel balancing rings you just snap on under your hubcap? Fill them with that electro-magnetic shock absorber fluid?
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Of interest during this work might be how easy it was to push a whole spherical bearing out of a rod end. We have several ideas how to remedy that and plan on verifying. I only have four rod ends that can get hit axially. Interesting that it only took 2000 lbs to press out the spheical bearing axially with the rod end rated at 100klbs. We are looking into options but only four out of 20 or so could get hit axially on a regular basis.
This thread has got a couple groups thinking about tramp. In our "Hot Rod" breakfast group, one just sold his Camaro after trying most everything to calm the rear down. I am pretty sure he had already hard mounted the diff, but how far after that, I am not sure. In our offroad group/team we are experiencing some awful driveline vibrations. We have an over-all winning rig that will do 137mph on dry lakes, 90mph in 3' whoops, and climb 10' waterfalls, etc. Everything is rigid mounted to the frame. Bolted or 1.25" rod ends that get changed out every couple races at least. Unfortunately we cannot see tramp at the tires, or at least we think we can't. The tire tread continues into the side wall so we always think of chatter coming from the roosts as tread related. We will look closer now. (Exaggerated tread on the sidewalls can cost you over 70hp at well under 90mph as it is a fan.)
From a drivetrain standpoint we have 4 driveshafts. Only the rear one "moves." And they are HEAVY. They have to survive instant stopping of a tire hitting rocks and landing jumps. And the back one has to survive 90 mph solid rock hits. 4000 stall converters are used to divorce the engine from this abuse, and T400 Transmissions can run $28K. It is a crazy world we run in. Now looking into double wall per this thread.
The rear differential on the straight axle racer is intentionally moved as close as possible to either rear wheel. This allows the driver to center skid over most 18" rocks. Drivers will put a wheel on the bigger ones. The wheel protects the differential and somewhat the driveshaft. This makes the rear axle shaft lengths different. 40 spline or nearly 2" diameter is common. One shaft is around 5' and the other less than 2'. For weight and stiffness they are gun drilled. Newer double 4 bar triangulated suspensions have virtually eliminated any axle wrap, and rear steer. Historically, if there is anything going on minimizing bite it is first attacked with position sensitive shocks, then pinion angles and anti's. Common now is driveshaft CV's. They are trying torsion bars for driveshafts in some graded dirt series with jumps so they can land on the gas. In offroad we always have "wet pavement".
So thanks. We are looking at this from the different angles. (The more you know. The more you don't know)