I noticed 2 new studies on chromate coatings in J. Electrochem. Soc.
"Chromate Conversion Coatings Formation on Zinc Studied by Electrochemical and Electrohydrodynamical Impedances," January 2003 -- Volume 150, Issue 1, pp. B16-B25, A. A. O. Magalhães, B. Tribollet, O. R. Mattos, I. C. P. Margarit, and O. E. Barciad.
This is a rather complex study of the kinetics, with 55 equations. However, Figure 5 shows a schematic of the metal, coating layers & diffusion layer in the liquid:
Sequence is Zn/ZnO + chromate/chromate/boundary layer of liquid which limits diffusion and then the bulk liquid. They used a commercial product containing sodium dichromate and sulfuric acid.
"Storage and Release of Soluble Hexavalent Chromium from Chromate Conversion Coatings on Al Alloys: Kinetics of Release," Journal of The Electrochemical Society--February 2003,Volume 150, Issue 2, pp. B83-B91
E. Akiyama, A. J. Markworth, J. K. McCoy, G. S. Frankel, L. Xia, and R. L. McCreery.
(I give the abstract only, since copyrighted material):
"The release of chromate ions from chromate conversion coatings (CCCs) on Al alloys was studied, and the effect of aging of CCCs on the chromate release kinetics was investigated. Chromate release from CCCs into aqueous solutions was monitored by measuring the change in the chromate concentration in solution using UV-visible spectroscopy. Heat-treatment of the CCC greatly reduced the chromate release rate. The chromate release rate also decreased with increasing aging time at room temperature. A diffusion-control model was proposed based on the notion that the CCC in an aqueous solution is a porous, two-phase structure consisting of a solid phase with adsorbed Cr(VI) species that is in local Langmuir-type equilibrium with an interpenetrating solution phase. This model results in a concentration gradient of soluble Cr(VI) in the solution phase of the CCC as chromate is released. The concentration and diffusion coefficients of soluble Cr(VI) in CCC were estimated. The estimated diffusion coefficient tended to decrease with aging time, suggesting that the CCC is modified with aging time. © 2003 The Electrochemical Society. All rights reserved."
They studied Al 1100 and Al 2024-T3 coated by immersion in Alodine 1200S solutions at room temperature.