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Concrete Balcony Thermal Breaks

Concrete Balcony Thermal Breaks

Concrete Balcony Thermal Breaks

(OP)
Two questions for anyone who uses thermal breaks at concrete balconies, in particular I'm talking about isokorb. I've read the technical literature but just looking for any input/warnings from people that use them on the following:

1. The add'l deflection from the thermal break in my case adds about 1/2" deflection at the top of balcony. I am very hesitant to camber a balcony - afraid they'll do too much, it won't come down as much as it 'should' etc. and I create a drainage problem.

2. Has anyone used the thermal break for step down balconies, in particular the isokorb k-hv10-cv35. To deal with the step down the included reinforcing does a 360 loop to go from low to high. Seems a bit scary. Anyone use this?

RE: Concrete Balcony Thermal Breaks

1) I wouldn't camber the balcony for exactly the reason that you specified.

2) I agree, that stepped detail looks suspicious to North American eyes. That said, we know that the looping business is one of the more effective ways to make an opening moment connection. I'd be looking for some combination of the following:

A) test results.
B) explanation of the DIN design methods that make it go.
C) assurance that AHJ is likely to approve it.

I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

RE: Concrete Balcony Thermal Breaks

Thermal breaks at balconies always end up getting VE'd out of my jobs. Lucky I guess...

I know engineers who have used Halfen's products. Though I'm not sure if they can handle that large of a step down.
http://goo.gl/f0tiYh

RE: Concrete Balcony Thermal Breaks

(OP)
I'm on board with the looping in concept, but not used to it enough to have any gut feeling. Based on no experience it seems like the loop is small... They spec a min. of 220 beam width and based on that the loop appears to be ~100. Seems there should be some min. dimension requirements for the loop to work out. I also wouldn't mind threading a long bar through there for extra sleep at night. This double loop action also makes me a bit nervous - the 360 loop to go up and then a 90 right away. I'm guessing that they've got this worked out as these are common outside of N America - but makes me a bit nervous.

The additional deflection that comes from the break is annoying. Rough numbers look like close to 1/2" on a 7ft cantilever. Granted this isn't live load deflection so maybe you finish that out and no one knows the difference. Seems like I'd get a few calls saying the balcony is falling off when they first see that initial drop.

I guess that people using these all the time have grown comfortable with it.

RE: Concrete Balcony Thermal Breaks

Like I mentioned above, I'd want to know how to design one of these loop +90 myself before I'd trust it. I'm okay with the design being per a different code so long as I understood how it worked.

What makes you say that the isokorb only contributes to dead load deflection? Or are you just saying that dead load deflection is all that you're concerned about?

Part of my skepticism regarding the deflection comes from the fact that I don't believe that all of the isokorb deflection would be additive to regular deflections. The rigid body balcony rotation due to the isokorb would take the place of the rigid body rotation that would otherwise have occurred due to strain in the concrete and steel that would have otherwise occupied the same space. Moreover, the isokorb won't be prone to shrinkage or significant creep.

I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

RE: Concrete Balcony Thermal Breaks

That is one hell of a detail... What provides the compressive force in the cantilever, is the insulation loadbearing? And the confining stresses around that loop would surely be pretty serious if there was a significant cantilever to the balcony? And if there was a large cantilever, I reckon it would be pretty bouncy? have they done vibration analysis on this? And how does shear transfer through that interface? ze clever germanz, witchcraft.

Add to that I don't really get why it's required - does it get so cold over there that it can penetrate through concrete and significantly impact the internal temperature? It's like 40 degrees C here right now and I don't have aircon lipstick2shadeshappy

RE: Concrete Balcony Thermal Breaks

It seems to me to be a solution in search of a problem but then, I'm here to learn. Like BowlingDanish, I didn't realize this was an issue.

RE: Concrete Balcony Thermal Breaks

Yes this is a serious issue up here in the great white north.

Cantilever balconies are becoming harder to do without some form of thermal break. it can get to 25-30 below on the balcony, and a toasty 20 above inside, asking for frost and condensation issues.

RE: Concrete Balcony Thermal Breaks

Maybe a silly question, but can someone explain the purpose of the loop?

My gut reaction is that the bar could develop straight into the building slab or, bend up until it hits the top bars then bend parallel until developed. I must be missing something.

RE: Concrete Balcony Thermal Breaks

This is a picture showing the bar being developed straight in.

http://www.schock-us.com/cache/schoeckmedia_Steppe...

I believe the loop is useful for confining the compression strut and shows up a lot in German reinforcing details.

RE: Concrete Balcony Thermal Breaks

Quote (DETstru)

Maybe a silly question, but can someone explain the purpose of the loop?

My understanding of the loop is that it is simply a means of developing the bar as it enters and exits the joint and effectively redirecting the tensile rebar force around the dog leg.

One of the things about the detailing that I find disconcerting is that I can't really make rational sense of it from a strut and tie perspective which is rare. As I see it, the primary flexural compression forces would have to cut across the loop as they navigate the dog leg path up to the upper slab. As such, the primary flexural compression stresses aren't really confined by the loop at all.

@Bookowski: the clip below is from one of my few European references. It shows a bit of how concrete rebar stresses are evaluated within rebar bends of a given radius. It's not directly applicable to your situation but you may find it interesting anyhow.

I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

RE: Concrete Balcony Thermal Breaks

I do love when the building's envelope does this to my structure. I understand the concerns, but at what cost.

Maybe drop your slab and add some insulation for 4' into the room beyond the exterior wall. As someone who does forensic work sometimes, I would not purposefully camber that balcony upward.

RE: Concrete Balcony Thermal Breaks

(OP)
KootK -
Bad wording on my part. I didn't mean that there is only dead load deflection, but it's the largest component. Slab + superdead is ballpark 150psf and live is 60psf. Even initial dead + isokorb dead is a decent number, enough that I'm worried it would raise a few eyebrows when they pull the shoring.

I can't really say whether or not that additional deflection is conservative - it comes from a formula that Shock provides with some factors you pull out of a table, there's no real way to rationalize it. However, I'd think that a similar small portion of concrete would exhibit less rotation/strain. Either way I have to trust their number - and they specifically say it's additive and in their design checklist they have a box 'did you remember to add the additional deflection'.

They describe cambering the balcony as if it's run of the mill stuff - but as I stated originally I'm not ok with it. The problem is that without a camber the add'l isokorb deflection eats up most of your allowable.

Bowling & Archie - Yes, it's a problem and kind of a new thing in my area that is now coming up often due to changes in energy code and also condensation/litigation risks. An alternative that I've seen so far is insulating the entire balcony, i.e. extending the building envelope out/around the balcony. This makes a very fat balcony and generally doesn't make architects happy.

Bowling - Vibration... maybe sort of. All I can tell is that they have a table with maximum recommended cantilevers, beyond which they say vibration should be considered. Beyond that they don't elaborate.

KootK - I had the same thoughts about strut and tie. Seems that it's not so much s&t as taking the tensile force on a train ride around the loops up and over. My guess is that it's primarily based on testing. I spoke to one of their tech guys in Germany but didn't get that far - I'm going to get into it more.

So far I told the architect that the product only has a straight bar option so we could at best drop the slab a few inches max. This at least takes the loop di loop out of the mix - at least until he looks into it and finds this option.

RE: Concrete Balcony Thermal Breaks

(OP)
KootK -
Bad wording on my part. I didn't mean that there is only dead load deflection, but it's the largest component. Slab + superdead is ballpark 150psf and live is 60psf. Even initial dead + isokorb dead is a decent number, enough that I'm worried it would raise a few eyebrows when they pull the shoring.

I can't really say whether or not that additional deflection is conservative - it comes from a formula that Shock provides with some factors you pull out of a table, there's no real way to rationalize it. However, I'd think that a similar small portion of concrete would exhibit less rotation/strain. Either way I have to trust their number - and they specifically say it's additive and in their design checklist they have a box 'did you remember to add the additional deflection'.

They describe cambering the balcony as if it's run of the mill stuff - but as I stated originally I'm not ok with it. The problem is that without a camber the add'l isokorb deflection eats up most of your allowable.

Bowling & Archie - Yes, it's a problem and kind of a new thing in my area that is now coming up often due to changes in energy code and also condensation/litigation risks. An alternative that I've seen so far is insulating the entire balcony, i.e. extending the building envelope out/around the balcony. This makes a very fat balcony and generally doesn't make architects happy.

Bowling - Vibration... maybe sort of. All I can tell is that they have a table with maximum recommended cantilevers, beyond which they say vibration should be considered. Beyond that they don't elaborate.

KootK - I had the same thoughts about strut and tie. Seems that it's not so much s&t as taking the tensile force on a train ride around the loops up and over. My guess is that it's primarily based on testing. I spoke to one of their tech guys in Germany but didn't get that far - I'm going to get into it more.

So far I told the architect that the product only has a straight bar option so we could at best drop the slab a few inches max. This at least takes the loop di loop out of the mix - at least until he looks into it and finds this option.

RE: Concrete Balcony Thermal Breaks

bookowski, give us an update if you hear anything new from the Schock people. I'm really having trouble understanding why the loop is advantageous over a slightly bent bar.

RE: Concrete Balcony Thermal Breaks

Quote (bookowski)

...that additional deflection ...there's no real way to rationalize it.

The quote below suggests to me that the deflection is estimated by calculating the angular change that is incurred across the width of the isokorb as a result of the accumulated tension strain in the rebar and compression strain in the thermal break over that same width. That angular change times the balcony length becomes the tip deflection.



Quote (bookowski)

I can't really say whether or not that additional deflection is conservative

Regardless of how it's calculated, the isokorb deflection is a product of the angular change that occurs over the width of the isokorb (call this deflection component A). When you ran your SAFE/RAM model, the deflections that you pulled from it were, in part, a result of the angular change that occurred across the block of concrete that will, in reality, be replaced by the isokorb (call this deflection component B).

Your total deflection should definitely include component A but, technically, it should not include A and B both as that's double dipping. Deflection should rightly be SAFE PREDICTION + A - B.

Quote (bookowski)

I had the same thoughts about strut and tie.

I had to reach pretty hard for it but I came up with a strut and tie model that I feel might explain how the looping voodoo helps out with joint moment capacity. Per the sketch below, I believe that the loop reinforcement essentially coaxes the compression field to round the corner following the same path as the lower left quadrant of the loop. This would leave you with an effective flexural depth around the corner that would be:

a) a little less than the flexural depth outside the joint but;
b) a good deal more than your stock diagonal cutting across the joint.



I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

RE: Concrete Balcony Thermal Breaks

@Bookowski: what do you typically enforce for balcony deflection limits anyhow? I haven't seen much guidance on that and I tend to be pretty liberal.

I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

RE: Concrete Balcony Thermal Breaks

(OP)
I agree that D = SAFE + A - B, but who wants to deal with calculating B. I also have a feeling that A is much larger than B (A >> B). The baseline deflection is a result of the integration over the entire length. The support point definitely has an outsized affect since you get the full L in angle x L, but still the original number included everything. To keep it thinkable lets say the cant is attached to a rigid support, you can look at replacing that therm break length by a rigid material to determine the component of this area. Lets say original cant = 84" (7'-0") and the break is 4" long. New deflection is (80"/84")^4 x full deflection which works out to 82%, so that 4" gives you 18% of your deflection.

Take the isokorb CM30 and a 200 slab, from isokorb tan alpha = 0.9. Assume that service moment is 2/3rd of ultimate (1/1.5 ish). Then isokorb predicts D_add = 0.9 x 84" x (1.5/1.5) x 1/100 = .75". We don't have the original deflection in this exercise - but I think this is a lot more than 18% of that number. 0.75" over 84" is using 2xl for cant is already L/220. In the above calcs for the ratio of Mser/PhiMn I assumed that Mu = PhiMn, maybe you design for some extra there but you've still got a high number. Lets say you allowed a nice even 1" originally (L/160 ish), take out 18% and that's .18" which is 1/4 of the .75" from isokorb.... so seems like A > B by a decent amount, how much probably depends on the specific case - but enough that I don't want to calc B each time or count on it too much.

There's also the fact that isokorb asks you to use 4" beyond your support as your new l, but that is just another wrench in the gears so not worth playing with that in the example here.

That ST diagram is funny. Seems like the mechanism is that the hoop is like wrapping a cord around a gear, the concrete becomes a confined wheel which 'turns' the force around the corner.

RE: Concrete Balcony Thermal Breaks

Quote (bookowski)

but who wants to deal with calculating B.

To clarify, it definitely wasn't my intent to suggest that you or anyone else ought to be calculating B. I was merely proposing the concept to support our mutual concern regarding whether or not balcony camber would come out. The double counting of "B" is just one factor that might contribute to an overly conservative estimate of total deflection.

Quote (bookowski)

Seems like the mechanism is that the hoop is like wrapping a cord around a gear, the concrete becomes a confined wheel which 'turns' the force around the corner.

Quite. The fact that the gear turns the rebar tension probably wasn't much of a surprise to anyone. For me, the revelation was that the same gear might also turn the concrete compression. In the limit, I've come to think of the lower left quarter of the hoop as something similar to a water slide with water poured in vertically at the top and shot out horizontally at the bottom. I'd very much like to see an FEM study of one of these joints.





I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

RE: Concrete Balcony Thermal Breaks

(OP)
Looks fun. But the bar in tension is in contact with and parallel to the compression?

RE: Concrete Balcony Thermal Breaks

This opening corner detail should get its own post. It would be good service to the community to collect all of our discussions and references in one location.

@KootK - A couple things about your STM -
Moment compatibility tells us that the resultant compression strut will cross the diagonal at a little more than 1/2 the diagonal length - any tension in the back end of the loop reinforcement will require a significantly higher compression strut.
strain compatibility requires the tension and compression elements not be next to, or in line with each other. I understand it can be used to simplify the model but the back end of the loop will either be in compression or very little tension.
The biggest problem with an open corner STM is that the compression strut will be either completely outside or mostly outside the reinforcement envelope and we need to institute a dummy tension tie to pull the compression strut in at the corner.
Here is another resource regarding recent testing done to an open corner detail with 3 different reinforcing details - of note, the results and recommendations are a bit counterintuitive. The proposed STM for the report shows up on the last page.

https://www.researchgate.net/publication/280623638...

- edit - tried to fix diagonal load value in corner detail - it should be root 2 x T

RE: Concrete Balcony Thermal Breaks

First off, I'm just having fun here pitching a possible theory to explain the mechanics of the loop joints. I find it an interesting problem to study because, as far as I can tell, nobody else has proposed a competing theory. No one should be taking all this stuff too seriously

Quote (bookowski)

But the bar in tension is in contact with and parallel to the compression?

Quote (teguci)

strain compatibility requires the tension and compression elements not be next to, or in line with each other.

Quote (teguci)

The biggest problem with an open corner STM is that the compression strut will be either completely outside or mostly outside the reinforcement envelope and we need to institute a dummy tension tie to pull the compression strut in at the corner.

Yeah, there's that. That's what actually led me to the wacky STM model. The way I see it, you've got three choices for how you could take the compression force around the outside of the corner rather than diagonally across it.

1) The concrete compression rounds the corner slightly to the inside of the rebar. Concrete only in compression (STM above).

2) The concrete compression rounds the corner slightly to the outside of the rebar. Minor reliance on concrete in tension.

3) The concrete compression rounds the corner right over top of the rebar. You have strain compatibility issues but I believe that this is still a physical possibility. In a way, every piece of rebar that was ever developed / anchored within concrete is an example of this: tension strained rebar existing within a nearly parallel concrete compression field.

While the compression strut being right on top of the tension rebar gives me a headache, the strut being in close proximity to the bar really does not. Once a viable STM is established, I think that it is just a matter of scale. If this joint were ten feet across rather than eight inches, strain compatibility issues would be much more innocuous.

Quote (Teguci)

Moment compatibility tells us that the resultant compression strut will cross the diagonal at a little more than 1/2 the diagonal length...The proposed STM for the report shows up on the last page

That's the whole point of the STM exercise really. When the crappy corner details are used, you do do get that diagonal strut and your effective member depth becomes seriously compromised (STM model below from the excellent doc that you posted). Testing has made it abundantly clear that the looped joints perform much better than the lesser details. The question that I'm trying to address is why. With my STM model, I'm proposing that the the reinforcing loop allows the concrete compression strut to hug the outside of the corner more closely. And that would result in an improved flexural depth across the corner.

I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

RE: Concrete Balcony Thermal Breaks

(OP)
I'm not taking it too seriously. The real question of this post is:
- would you use this
- assuming camber is off the table how do you live with/deal with the extra .5" to .75" deflection
- and the real hope was anyone that has done this a few times and has some input on do/don't do this when you use one of these

RE: Concrete Balcony Thermal Breaks

I kinda figured that the original question had run its course and that it was safe to dabble in other areas of interest as you and I have often done in the past. It's sounds as though that is not the case so I shall cease and desist with tangential stuff.

I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

RE: Concrete Balcony Thermal Breaks

(OP)
The hoop tangent is very interesting. When I speak to isokorb I'll see if the germans have any insight.

Just also trying to figure out if I'm the canary in the coal mine with using that detail.

RE: Concrete Balcony Thermal Breaks

I don't have anything to add about the insulated joint, although I find it weird.

But as to the loop around the opening joint, I think it does essentially the same thing as two hairpins, which is the accepted way of creating efficient opening joints. We discussed this in another thread recently.

RE: Concrete Balcony Thermal Breaks

Sooo... I was surfing the net for STM models on a Friday afternoon because, now that I'm married, that's what passes for porn. Low and behold, I stumbled across the first diagram below for an STM explaining a hooped opening joint. Look familiar? Like somebody's nutty wagon wheel STM from the not too distant past? Oh yeah it does...

The model comes from here: Link. I have no idea who these "TransTutor" folk are or whether they ought to be trusted but, at minimum, someone other than me has been thinking this particular thought.



I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.

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