Cantilever Spring Clamp
Cantilever Spring Clamp
(OP)
How would you design a clamp similar to this? I need a minimal clamping force to be generated from as little as .015" deflection, maximum deflection would be ~.09".
Plastics are new to me so I'm exploring the possibility of molding a clip/clamp rather than a hinge/spring combination.
Plastics are new to me so I'm exploring the possibility of molding a clip/clamp rather than a hinge/spring combination.
RE: Cantilever Spring Clamp
Based on what I think I see:
Integral spring/hinge designs are difficult to get working.
It's more common these days to find separate springs, and sometimes hinge pins of sorts, possibly all molded at once on the same tree, possibly not.
You need to browse HomeGoods and/or Bed Bath and Beyond, and look at the all-plastic multi-piece clips sold to hold and dry towels and washcloths.
Mike Halloran
Pembroke Pines, FL, USA
RE: Cantilever Spring Clamp
RE: Cantilever Spring Clamp
Because the stiffnesses of both leaves are similar, they're both going to deflect about the same when something like the edge of a car window is jammed into the throat.
... which may be the only way to open the clamp. There does not seem to be any other way to open it without a tool.
If you model the leaves as wide prismatical beams using ordinary beam theory, you will quickly realize why plastic cantilever beams are typically tapered in depth. You might as well rough out a spreadsheet to help you with this stuff and guide your design as it evolves.
There exist plastic extrusions with cross sections very similar to what you have shown, sold for edging holes and rough cut edges in metals and as document binders. Many of them have leaves that are strongly preloaded together; I have no idea how they do that. Don't get all lathered up about that; they are typically polyolefins and basically not bondable to anything else.
Mike Halloran
Pembroke Pines, FL, USA
RE: Cantilever Spring Clamp
RE: Cantilever Spring Clamp
RE: Cantilever Spring Clamp
RE: Cantilever Spring Clamp
RE: Cantilever Spring Clamp
How's your plastic beam model coming along?
Mike Halloran
Pembroke Pines, FL, USA