Fuel Oil Tank Maintenance Timing
Fuel Oil Tank Maintenance Timing
(OP)
Weeks ago I was assigned to the mission of assessing the efficiency of the tanks maintenance preocess in our refinery. After a first look, I think our maintenance times are very long, and the technology used is not the best.
I like to have your opinion in relation of the typical time required and the best technology to perform the following steps, in a floating roof fuel oil tank 55.000 bbls, 100' X 40':
1)Cleaning
2)Inspection
3)Repairs (Change of the 10% of the bottom, minor repair in shell and roof)
4)Hydrostatic Test
Thanks you
I like to have your opinion in relation of the typical time required and the best technology to perform the following steps, in a floating roof fuel oil tank 55.000 bbls, 100' X 40':
1)Cleaning
2)Inspection
3)Repairs (Change of the 10% of the bottom, minor repair in shell and roof)
4)Hydrostatic Test
Thanks you





RE: Fuel Oil Tank Maintenance Timing
1)Fuel Oil Tank Cleaning - depends on the frequency of water drainage and the quality of the fuel purchased. Perhaps once every 3-5 years
2)Inspection - Exterior "walk around" inspection - yearly. Detailed interior inspection: first one - three years after commisioning, then every five years
3)Repairs (Change of the 10% of the bottom, minor repair in shell and roof) - Depends on what is found during inspection
4)Hydrostatic Test - only one test should be done during commisioning
My opinion only
RE: Fuel Oil Tank Maintenance Timing
regards
RE: Fuel Oil Tank Maintenance Timing
How clean is your fuel?
How efficient is your cleaning crew?
Do you have a multi-section 40-ft ladder that will fit through your manway, or will scaffolding need to be erected?
An Internal Inspx, without vacuum boxing the floor or MFL scanning, takes me about 3 hours. After the tank floor is mostly clean to bare metal, and ALL weld seams are down to bare metal. And the shell is clean and the first and last 10-ft [upper & lower shell] are bare metal, and there is a means to get up to the upper 10-ft of the internal shell and perimeter of the roof.
With a 'clean' nonwaxing fuel, this *can* be all done in 24-36 hours. But I have not seen it done this fast yet. With a LOT [3-ft / 1 m] of gummy residue, it can take well over a week.
RE: Fuel Oil Tank Maintenance Timing
RE: Fuel Oil Tank Maintenance Timing
For example, for the cleaning im thinking in chemical cleaning, MFL and ACFM for inspections. I want the fourum opinion for every step:
1)Cleaning
2)Inspection
3)Repairs (Change of the 10% of the bottom, minor repair in shell and roof)
4)Hydrostatic Test
cloa, your are right.
RE: Fuel Oil Tank Maintenance Timing