Foundation Venting for Hot Tank
Foundation Venting for Hot Tank
(OP)
We're building a hot tank (380F design/300F op) in the place where a similar tank once was. The service is asphalt. Multiple hot tanks in our complex, from sulfur to asphalt, have pipe vents radially through the tank ringwall foundation. None of the Civil guys can tell me much about why they are needed. If anything, they think the vents would aid in further dessicating the clay/silt soil and cause additional settling.
I was wondering if anyone had experience with hot service foundations for storage tanks and if you used vents and why.
Thanks in advance for any replies.
I was wondering if anyone had experience with hot service foundations for storage tanks and if you used vents and why.
Thanks in advance for any replies.
RE: Foundation Venting for Hot Tank
RE: Foundation Venting for Hot Tank
RE: Foundation Venting for Hot Tank
We have a similar tank in sulfur service that's 150'D with 16 vents radially around the foundation. Each 4" pipe vent extends almost to the center of the tank. It is unknown if the inside ends have caps on the pipe or not. The pipe is perforated along its length.
Understanding that natural convection will pull heat out from under the tank, why would you want to do that? The tank exterior is insulated so you don't want to lose appreciable amounts of heat from the bottom since a temperature above 300F must be maintained. Also, logically, the surface area of the perforations in the vent pipes is so small that I don't foresee them pulling much heat out compared to the heat load generated by the tank. The sand, aggregate, etc. under the tank is acceptable for the design temperatures. Assuming the foundation is built correctly, there should be no water that seeps under the tank so there will be no need to drive it off.
All that being said, why would you bother venting the area under the tank?
RE: Foundation Venting for Hot Tank
Most hot tanks I have seen have insulated bottoms.
Are these tank insulated on bottom?
RE: Foundation Venting for Hot Tank
For construction details:
Settle/compact the sand by wetting it.
If the underlaying soil is not very permiable: Put 3/4 or 1-inch pipe penetrations in the ringwall as 'footer drains', about every 10-15 feet apart around the wall. Allows the excess compaction water to vent off.
On initial filling of tank with hot product, warm it up slowly to allow the small ammount of remaining moisture to steam off.
RE: Foundation Venting for Hot Tank
RE: Foundation Venting for Hot Tank
Duwe6, thanks for the info. I'm a mechanical and usually don't get involve with CivE issues but I'm trying to help out my coworkers on this one. I thought that the vents might be just for a start up/reaching steady state condition. Our current plan is similar to your suggestions. We are excavating 4ft below grade, backfilling from the bottom up with compacted cement stabilized sand, light weight aggregate, compacted sand and crushed limestone. In the end, the ringwall will extend 2ft above grade.
One general suggestion we've heard for a lot of our new foundations is to compact and hold the sand in place by spraying mineral oil. There a problem with high winds out here (being right on the bay) and sometimes all the sand leveling and compaction can be undone in a few hours. Have you heard of using mineral oil?
Thanks!
RE: Foundation Venting for Hot Tank
Thanx, I'll add that one to my 'bag 'o tricks'.
RE: Foundation Venting for Hot Tank
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The Heatec tanks appear to be on concrete pads with no vent pipes. FOAMGLAS is used for the insulation on the bottom.
Assuming that the tank is shop-fabbed, that puts the diameter of these asphalt storage tanks at around 12 ft....
What is your tank diameter and proposed insulation material ?
RE: Foundation Venting for Hot Tank
12 & 13-foot diameter tanks are cheaper, being shop-fabbed and transported w/o the need for permits. But the heat losses go on forever, and these tanks are only cheap once.
RE: Foundation Venting for Hot Tank
RE: Foundation Venting for Hot Tank
RE: Foundation Venting for Hot Tank
The pipes per your description feels like not for passive cooling.