Mike,
To answer your questions, here is a "short-course" on today's oil filters:
There are two general categories of oil filters on the market today: "Full-Flow", and "Bypass" filters. I'll discuss bypass oil filters shortly.
FULL-FLOW OIL FILTERS: Your primary oil filter is a full-flow filter through which all the oil passes.
There are basically TWO types of "full-flow" filters: "Surface" full-flow filters and "Depth-media" filters. Most surface full-flow oil filters are made of treated pleated paper. They filter particles in the 20-40 micron range, essentially removing only the "bowling balls" in wear particles and contaminants. Surface filters are quickly saturated with particles however, so their holding capacity is limited to around 3,000 miles after which the oil goes around the filter through the built-in pressure relief valve.
"Depth-media" full-flow oil filters are packed with a variety of materials including cellulose, synthetic fibers, and glass fiber media. They filter acrosss the entire body of the filter and so have greater holding capacity and efficiency.
**One company makes a high-capacity, depth-media full-flow filter using all three media above, that filters out contaminants down to 10-microns in size, much better than the 39 micron filters most stores sell.
**Since 60% of engine wear is caused by particles in the 5-20 micron range, it is essential to use oil filters that work in that range if you want to reduce wear.
BYPASS OIL FILTERS: These are additional oil filters which "super filter" the oil on a partial flow basis. Since they typically filter out particles finer than 5 microns, they do so by continuously filtering only a portion of the oil on a bypass basis; typically in 15 minutes of driving at 45 mph, all the oil is filtered down to the filter's rated size. It is important to get have bypass filter media that is "non-chanelling", that is impervious to high-pressure oil cutting a channel through the media thus short-circuiting the filter.
**One company makes a high-efficiency Bypass oil filter that filters out wear-causing particles down to one-tenth micron!
Additionally, a "dual-remote" filter system is available for almost any car that places both the full-flow and bypass filters together in one manifold for ease of change.
I hope that helps in your quest for better oil filtration and reduced wear.
Finally, I would suggest that you try a top-line synthetic oil with the finer oil filters since petroleum sludge will quickly clog the finer oil filters.
** One reputable company makes a top-line synthetic rated at 35,000 miles or one year between changes with a filter change at 15,000 miles or 6-months.
I hope this has answered your oil filter questions.
Best regards,
Will Miller
NOVA Engineering & Consulting
novaeng@tampabay.rr.com