water tube boilers
water tube boilers
(OP)
what causes super heater elements to bend in a boiler and what also affect a boiler throughput?
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RE: water tube boilers
The second question has many possible answers related to combustion, steam flow, feedwater flow, fouling, etc.
RE: water tube boilers
1) Creep rupture itself,
2) Metallurgical transformations (carbide spheroidization, graphite formation),
3) Hot corrosion due to melting of the external ash scale.
For more details, search for articles, chapters & books by David N. French, a boiler failure investigator. E.g.,
Creep and Creep Failures (1991),
Short-Term High Temperature Failures (1991)
Fuel Ash Corrosion (1992)
Microstructural Degradation (1991)
from the
National Board Classic Series Technical Articles at ht
"Corrosion of Superheater and Reheaters in Fossil Fired Boilers", pp. 407-415, and "Microstructural Degradation of Boiler Steels," pp. 417-425, in Environmental Degradaion of Engineering Materials in Aggressive Environments (1981).
Metallurgical Failures in Fossil Fired Boilers (2nd Edn.), David N. French, 528 pages (1993). The Table of Contents & Index are on-line at
http:/
RE: water tube boilers
During start-up, the operators need to monitor gas and if possible metal temperatures to properly boil out the condensate. This warpage can happen on relatively new steam circuits, or steam circuits that have been in service and in-experienced operators are brought in.
RE: water tube boilers
For example, what is the boiler type (coal, oil-fired or HRSG) and what is the orientation of the tubes (vertical or horizontal).
Also important is the method is the method of supporting the tubes and maintaining alignment.