mrev23
Mechanical
- Mar 20, 2014
- 26
I hear that coalescing air separators are much quicker about removing air from a system. They are also supposed to be better at removing "dissolved" air.
They are also filled with media that seems subject to clogging (hence, higher maintenance cost), and I think their purchase price and pressure drop (hence, operating cost) are higher.
Won't a tangential separator eventually remove air that is problematic?
Page 14 (in the link below) says a tangential separator removes 40% of the free air --- 60% of the free air would remain. But that is after one pass.
After the second pass, the remaining air would be (1 - 0.4) * (1 - 0.4) = 36% of what it was when the system was started.
After the 10th pass, the remaining air would be (1 - 0.4) ^ 10 = 0.6% of what it was when the system was started.
Is it worthwhile to endure higher first cost, operating cost, and maintenance costs that may be associated with a coalescing air separator to recover (perhaps only sooner rather than later) from a small amount of air that may be admitted into the system when repairing a control valve?
There is a payback analysis here:
But I am not sure it accounts for added operating cost due to pressure drop.
Page 31 mentions "low pressure drop," but that seems to be relative to other kinds of dirt-removal devices, not air separators.
There is no direct comparison in this file between pressure drops through tangential and coalescing air separators.
Any thoughts on whether to prefer a coalescing air separator over a tangential type?
They are also filled with media that seems subject to clogging (hence, higher maintenance cost), and I think their purchase price and pressure drop (hence, operating cost) are higher.
Won't a tangential separator eventually remove air that is problematic?
Page 14 (in the link below) says a tangential separator removes 40% of the free air --- 60% of the free air would remain. But that is after one pass.
After the second pass, the remaining air would be (1 - 0.4) * (1 - 0.4) = 36% of what it was when the system was started.
After the 10th pass, the remaining air would be (1 - 0.4) ^ 10 = 0.6% of what it was when the system was started.
Is it worthwhile to endure higher first cost, operating cost, and maintenance costs that may be associated with a coalescing air separator to recover (perhaps only sooner rather than later) from a small amount of air that may be admitted into the system when repairing a control valve?
There is a payback analysis here:
But I am not sure it accounts for added operating cost due to pressure drop.
Page 31 mentions "low pressure drop," but that seems to be relative to other kinds of dirt-removal devices, not air separators.
There is no direct comparison in this file between pressure drops through tangential and coalescing air separators.
Any thoughts on whether to prefer a coalescing air separator over a tangential type?