We use our laser, but do not cut through the material, we only etch the part numbers into the surface (.010" deep). Most fonts work with this method, perhaps that is something to consider. By cutting through the material, you lose letters that create closed-loops (like O, B, 9, 4, etc). You probably have to find a "stencil" font, that leaves small bits of connecting material no there are no closed-loops.
Ray Reynolds
"There is no reason anyone would want a computer in their home."
Ken Olson, president, chairman and founder of Digital Equipment Corp., 1977
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