wydim, at a previous employer we designed and built a HX that was to be electropolished. As I recall we completed and hydro'd the vessel, broke it down and sent the various pieces to the polishing vendor. After return we reassembled and checked the bolted joints with a low pressure shop air test. This scheme would seem to meet UG-99(a)(1) as to cosmetic grinding.
You'd best check with your AI and perhaps the client, though.
Regards,
Mike
The problem with sloppy work is that the supply FAR EXCEEDS the demand