I have done it, but not with interchangeable parts.
I joined two aluminum sheet parts by clamping, match-drilling, match-tapping, and then screwing in an aluminum Pem-stud and trimming it on both sides. ... then peening the trimmed ends of the pem-stud into the small countersinks I had left on the drilled holes. When complete, it was ~flush on both faces, and looked a bit like a spot weld.
Too labor intensive for production, of course.
Mike Halloran
Pembroke Pines, FL, USA