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Foam core sandwich failures in edgewise (end on) compression?

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Nick Lockard

Chemical
Joined
Jan 6, 2021
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thread327-426759

Read a few thesis, but can't find anything related to my question:

QUESTION: what is the end-on strength of the outer, vertical walls & resistance to buckling of the following sandwich assembly?

Application is: I'm building a trailer module and want to bond 1.375" sandwich panels into assembled structure:

Details of panels:
2.5 lb EPS core,1.327" thick (33.7mm) , 0.024" (.61mm) (3003-Aluminum facings, 3M #78 or better pressure activated adhesive (plus pre-perforation preparatory step on foam)
Vacuum bag cured @ 15psi for 48 hours + roller pressure
Edge faces protected from weather, abrasion, and damage by envelopment only through assembly method:

Details of assembly method:
Butted corner unions with unprotected face downward
Encapsulation on either side with 6061-Aluminum (0.062" thick, 2" outer, 3/4" inner) joined by countersunk Stainless Steel Binding Barrels
In between 3003-aluminum skin and angle aluminum, 1mm thick 3m VHB tape or better, activated by tightening the binding barrels permanently.
Binding barrels locked with dab of threadlock

Further notes:
Wettable areas or water intrusion seams protected by butyl tape or silicone caulking, with overlaid fiberglass tape protecting that.
 
You need to go run some tests of the panels to determine the strength and stiffness properties.
 
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