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Equipment pressure drop extrapolation - Leq method versus K method

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sheiko

Chemical
May 7, 2007
422
Hello all,

First let me present myself: i am a french junior process engineer, so please be indulgent with my english.

My questions deals with the better way to extrapolate equipment/instruments pressure drop from known conditions.

Nomenclature:
hf0 and hf are the known and unknown friction heads of equipment,
q0 and q the known and unknown flowrates,
F0 and F the known and unknown Darcy friction factors.
DP100 the known linear pressure drop in feet
dp100 the new linear pressure drop in feet

Reference 1:
The author says that the resistance coefficient K from Crane for fittings and valves is independant of Reynolds number and K=Fturb*(L/D). As a result, using the equivalent length method by summing the straight pipe length and the total equivalent length of fittings with the same friction factor is not rigorous as there is a higher degree of turbulence in the fittings than in the pipe.
However, at the end of the article the author mentions new correlations like the one proposed by Darby that state that the resistance coefficient K varies with the Reynolds number and that is destined to become the new standard.
These two observations seem in disagreement with each other. So, is K a constant as for Crane or a function of the Reynolds number as for Darby?

Reference 2:
Perry 1997 6-16 shows that f=(D/4L)*K, and Perry's 1997 6-17 notes that K for fittings and valves is stable at Re from 2000 to 500 and then increases rapidly as Re decreases below 500.
This observation seems to corroborates the fact that K varies with the Reynolds number.

Now let´s go to the point (equipment/instruments pressure drop extrapolations):

Reference 3:
In this article, it is said that we can safely extrapolate equipment pressure drop from known conditions (for 500<Re<2100 and Re>5000) by: hf=hf0*(q/q0)^2. Obviously this relationsship is based on hf=K*(v^2/2g) with K being a constant.
Is this method valid if K depends on the Reynold number as Darby stated?

Reference 4:
In this article, the author uses the equivalent length method: from known hf0 and operating conditions, he calculates a Leq at a selected pipe size D by Leq=100*(hf0/DP100). Then he calculates dp100 with the new operating conditions and determinates hf by hf=dp100*(Leq/100).
If we consider:
DP100=F0*(100/D)*(v0^2/2g)
dp100=F*(100/D)*(v^2/2g)
Then, hf=hf0*(dp100/DP100) <--> hf=hf0*(F/F0)*(q/q0)^2
Do you agree with this method? For me it seems very convenient as we can use it in all flow regime. I would like your point of view as experienced engineers.

Thanking you in advance

References:
1/ 2/ Perry's Handbook 1997
3/ Anthony, James, Pumping System Head Estimation, Chemical Engineering, February 2005
4/ Yu, Frank, A simple way to estimate equipment pressure drops, Hydrocarbon Processing, August 2005


Kind regards


Small people talk about others, average people talk about things, smart people talk about ideas and legends never talk.
 
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My question is dealing with equipment/instruments pressure drop not fittings and valves.

However i had a look on thread378-173164: Crane 410 fittings, and i could not find a conclusion on this long but interesting discussion.

So could anyone definitively and clearly conclude on this topic?


"Small people talk about others, average people talk about things, smart people talk about ideas and legends never talk."
 
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