The cost of compressed air is directly related to the cost of your electricity, the nominal pressure, and the type of air dryer you use. For a typical plant air compressor (75+ HP) delivering air at 100 PSIG, the rule of thumb is that the compressor will deliver 4-5 CFM per HP. <br>
<br>
Two specific examples in my plant are a 760 CFM screw compressor that requires 165 HP, and a 1400 CFM 3-stage centrifugal compressor that requires 350 HP. Both of these are values at full load. The screw compressor will be less efficient at part load, while the centrifugal maintains a high efficiency at part load. However, the screw machine costs about $50K, while the centrifugal costs about $135K.<br>
<br>
Small compressors such as would be used at a service station will be significantly less efficient.<br>
<br>
If you want to examine the problem in depth, I would suggest contacting some of the major manufacturers such as Ingersoll-Rand, Gardner-Denver, Kaiser, Atlas-Copco, Elliott, or Cooper Turbocompressor (JOY).