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Connecting a titanium grade 7 pipe spool to a super duplex pipe.

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Laurindo

Mechanical
Jan 12, 2009
2
We have been suffering with pitting corrosion on two removable piping spools (super duplex stainless steel). Corrosion is located on the welds at the elbows.

- the medium is seawater.
- the spool is located at the outlet of the plate heat exchanger.
- it is a 12" schedule 10 pipe(s).
- low operating pressure (9 bar); Design pressure = 15 bar.
- Operating temperature = 65 deg C. During de-waxing = 90 deg C.


at first we though it was probably a bad weld, so we fabricated a new spool and replaced the removable spool. It took only 2 months operation for corrosion to emerge again.

I am looking at buying replacement piping spools in Titanium Gr7 or Gr12.

the problem with that:

down stream of the pipe in question i have connected a carbon steel valve followed by super duplex pipe.
Note: last time found corrosion on the faces of the valve (wrong gaskets).

Does anyone have experience on what do I need to do to successfully make this work without bringing more problems on board due to dissimilar materials? any proven techniques out there?
 
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Sounds very difficult- What was the welding procedure?
 
Hi,

Welding procedure specification as per: ASME IX; ASME B31.3.

Welding position = All
Position qualified = All
Preheat temperature = Drying if necessary.
Inter-pass temperature = 150 deg C.
Preheat Method = hot air blowers.
Measurement = Tempilstick or thermometer.
Preparation method = Machining or plasma cutting and/or grinding
Cleaning method = Brushing + degreasing.

Oxigen content = 500 ppm.
 
A number of Engineers & manufacturers require up alloying; e.g., ERNiCrMo-3, -4 or -10 for these welds. Pickling and passivating can also be used to further mitigate corrosion in the weld metal.

We have also used these filler metals successfully when similar duplex alloy weld metals suffered pitting attack (perforation) in service.

 
Have you looked into having the SD elbow annealed after all welding?
I take it that you are using an overalloyed SD filler already.


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Plymouth Tube
 
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