Thanks for the responses, guys.
Mike:
The belts were not meant to be as tight as they are, and this was due to under-tolerancing their positions (gotta love prototypes...)
Unfortunately, can't share pictures at this time.
Tmoose:
The bearings are slip fit, as they need to be removed...
First of all: I realize this a bit outside of the main scope of the Bearing design Forum, but couldn't find one that was more fitting. Suggestions are welcome. Now then, onto the good stuff:
We're developing a belt-driven mobile robot chassis, and have run into some problems with one of the...