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  • Users: ChemEngSquirrel
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  1. ChemEngSquirrel

    Hi, I have a pump which is going

    Hi, I have a pump which is going close to over load current for a prolonged period during start up when the pump is running at low flow. Other than flow, what can be causing the high current? Thanks.
  2. ChemEngSquirrel

    Reduced Bore Line Sizing Local to Control Valve

    I have a 6" line with a 3" control valve installed on it. Pump min flow recycle with continuous recycle flow. Crude oil service. When i do line sizing, 6" line velocity is below the erosional velocity limit, but the 3" line is well above it. The 3" line is only the redcers for the control...
  3. ChemEngSquirrel

    Leak Testing PSV Downstream Flange

    Are there any cases where it is unacceptable to leak test the downstream flange of a PSV i.e. can a relief valve be damaged by an artificially high back pressure due to leak testing? I'm not proposing to leak test in excess of the flange rating but leak testing will mean that the downstream...
  4. ChemEngSquirrel

    Centrifugal Compression Train with Lower MW Gas

    We are running a centrifugal gas compressor train (x 3 compressors in series). The compressors were designed for gas MW of 23. Due to a change in gas composition, we may need to periodically operate the compression train on gas with MW 17.5. We have confirmed that the compressors can...
  5. ChemEngSquirrel

    Amine Concentration in Gas Sweetening Plant

    My gas sweetening plant was designed to run with 50% wt amine solution. I'd like to increase concentration to 70% wt amine (the reason for this change is not important for this query). Other than higher frictional losses due to higher viscosity, are there are other issues with operating my...
  6. ChemEngSquirrel

    Gas Blow By Versus Upset Flow of Flashing Condensate

    In a gas blow by relief case where level is lost in a two phase vessel allowing gas to flow via the LCV, I normally size the PSV for the gas rate via the 100% open LCV. If the liquid displaced pre gas blow has significant amount of flashing in the LP vessel, is it possible to say with certainty...
  7. ChemEngSquirrel

    Fire relief heat input equation in API 521

    I have a vessel with lots of large bore liquid pipework within a fire area. I want to confirm the correct option for gire heat input as per the API 521 equation. Is it Option 1: calculate total wetted surface area then do A^0.82 Or Option 2: calculate A^0.82 for all pipes and vessels...
  8. ChemEngSquirrel

    API 2000 discharge coefficients for preliminary psv sizing

    What discharge coefficients are recommended for low pressure tank PSVs when designed to API 2000? This is for preliminary sizing. Service is gas. For API 520 I'd use 0.975 but not sure this applies to an API 2000 psv. Thanks.
  9. ChemEngSquirrel

    Fractionation column blocked discharge psv sizing case

    I have a demethanizer column and im sizing the psv for the blocked vapor outlet case. Ive simulated the scenario in hysys with max reboiler duty allowed for in the model. Is steady state simulation the correct approach for this scenario? Thanks.
  10. ChemEngSquirrel

    Full Vacuum Design Pressure Assumption

    I have a pressure vessel with design pressure 100 barg. Is it acceptable to assume that the vessel can withstand full vacuum also? Thanks.
  11. ChemEngSquirrel

    Heat exchanger duty in upset case

    I have a heat exchanger with a PSV on the cold side. My scenario is control valve failure on the hot side sending more hot fluid via the exchanger than is quoted on the data sheet. Is there a simple way for me to estimate worst case heat transfer rate to the cold side for this scenario? Thanks.
  12. ChemEngSquirrel

    PSV Discharge Coefficient for Dense Phase Fluids

    I'm sizing a PSV for a dense phase fluid. It will enter the PSV as dense phase but will become two phase leaving the PSV. What discharge coefficient should I use for preliminary PSV sizing. Based on API 520 Part 1 guidance I'm unsure whether to use 0.975 (gas) or 0.85 (two phase). Thanks.
  13. ChemEngSquirrel

    Fire Relief for a Centrifugal Pump

    I have a centrifugal pump. It cannot overpressurise the discharge in a dead head (no flow) scenario. Do I need to provide a PSV for fire relief? Thanks.
  14. ChemEngSquirrel

    Diesel Generator Enclosure - fire proof or blast proof

    I have a diesel genset / diesel engine that will be located in a fire rated enclosure. Generally, you do not get diesel fires. However, in the diesel engine temperature will be high. Is it possible to get an explosion in the enclosure due to the diesel fuel being ignited by a failure in the...
  15. ChemEngSquirrel

    Production tubing failure on gas lifted well

    I have an offshore platform. Gas lifted well with lift gas in the 'A' annulus. If the production tubing suddenly & catastrophically fails, the wellhead will be rapidly pressurised to gas lift pressure. The rate of flow across the production choke will be massive with gas lift pressure...
  16. ChemEngSquirrel

    Height Required to Ensure Liquid Disengagement

    I'm sizing a vertical two phase separator (hydrocarbon gas / water). The vessel will not have a gas outlet mist eliminator. What height should i allow above my vessel's max liquid level to ensure adequate liquid disengagement from the gas leaving the vessel's gas outlet? Thanks.
  17. ChemEngSquirrel

    Gravity Flow with Frode > 0.3

    I have an existing overboard dump caisson which sends produced water from an offshore platform overboard. I'm increasing the water rate to this caisson. The new rate will exceed the Froude No. 0.3 limit as per Norsok P-001 but the line size meets all other sizing criteria typical for...
  18. ChemEngSquirrel

    Fire Case PSV Chatter Risk

    I have a new vessel with a range of relief cases. I'm proposing to install a single conventional PSV. The governing case is gas blow by. For the fire case, the relief load is less than 25% PSV capacity so i believe chatter may be a risk for the fire case (as per guidance in API 521)...
  19. ChemEngSquirrel

    Freezing in Water Vessel During Cold Gas Blow By

    I have a water vessel and a gas blow by relief case. I have a cold gas blow by relief stream at -20oC. To reach the PSV the relief stream must pass through stagnant water in the vessel (1 m id x 2 m height). The water is initially at 20oC. The relief load of cold gas is around 15,000 kg/h...
  20. ChemEngSquirrel

    produced water vapour pressure

    How can i calculate the vapour pressure of produced water leaving an offshore production separator. My process simulator predicts it to be as per pure water but I'm not convinced that the somulator is accounting for dissolved gases. Thanks.

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