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  • Users: richg1
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  1. richg1

    Customised Spot Welding question?

    Hi, I have a question regarding a custom spot welding application: Is it possible to spot weld through the thin edge of a sheet metal (~3mm) rib standing perpindicular to a mating flat sheet (~0.5mm)? (See attached pic) And the sheets may be pre-galvanised! My experience with RSW is...
  2. richg1

    How to do prestress structural analysis in workbench

    Hi, I'm sure the answer for this lies in a clever APDL script, thanks to the repackaged limitations of Workbench v12.1, but... ...in brief I would like to pre-stress a model with applied loads then in a second model activate a contact to mimick an adhesive between two parts that is being held...
  3. richg1

    Victaulic vs Compression Fittings - which is better???

    Hi, Looking for some expert advice on whether to use Victaulic's or compression fittings. It's for an enclosed heat exchanger skid with a max 400kPa pressure rating running 2" & 1" PE100 PN10 pipework between the system components. Aim is to implement the most robust (ie. least maintenance)...
  4. richg1

    Expanded Polystyrene - Freeze-Thaw Expansion Tests

    Hi, I have a product which incorporates a laminated piece of glass to a polystyrene substrate. I have read some background research about the potential for water accumulation in polystyrene due to thermal cycling and water vapour transfer. I am interested in the affect of this combined with the...
  5. richg1

    Tip - Export nodal information from WB into Excel

    I'm in the mood to share some info, so here goes... If, like me you're not keen on using Ansys Classic, here is a script to export/capture node information from a surface in Workbench... Overall process is to: a) Create a named selection set (eg Face) of the surface of interest b) ensure it is...
  6. richg1

    Modal Analysis of a Scissor Lift Mechanism in Workbench

    Hi, Any help on this much appreciated... I am trying to setup a modal analysis for a scissor lift mechanism. Putting it simply: it is a 4 bar linkage (including ground) with a fifth bar connecting across two joints. Therefore whilst the linkages are connected by pin joints, the mechanism as a...
  7. richg1

    Building Classification of Wind Turbines?

    Hi, I was wondering what building classification (ASCE 7-05 Table 1-1) should be used for wind turbines, and other renewable power plants? I would assume cat III, but was wondering if a renewable power plant might fall under cat II if it is providing surplus energy supply to the base load -...
  8. richg1

    Pre-Cast Foundation Pads for small structures

    Hi, I am trying to find technical design information on the use of pre-cast, ie above ground, concrete pads to support small lightly loaded structures. Something similar to temporary road barriers. Of my concerns with employing such a structural foundation is: 1) soil settlement 2) soil...
  9. richg1

    Software for the renewable energy development

    I came across an interesting piece of software the other day called Ecotect by Square One (http://squ1.com/). It appears, on preliminary review, to provide some good tools to predict sun shadowing and annual solar energy on a surface, which is of particular interest for solar power plant...
  10. richg1

    Non-Parametric Bead Optimisation in Ansys

    Hi, Has anyone seen or implemented non-parametric bead optimisation in Ansys WB or classic? I've seen/read about the functionality offered by Altair's Optistruct, Tosca, etc, but was interested in finding out a way of performing similar analysis in Ansys. Particularly as this functionality...
  11. richg1

    Exporting deformed STL geometry from Workbench

    Hi, Supposedly in Ansys 12 there's going to be new functionality to more easily allow the export of deformed geometry. But in the mean time here's a method of exporting STL based data from Workbench. I can't claim any credit for the original STL export script (ie. the difficult bit), that was...
  12. richg1

    New Product Ideas

    I wasn't sure where else to post this, but does anyone know of a website/blog/forum that supports the discussion of new product ideas specifically with a techy mech eng bent? I've seen Dell's Ideastorm forum and recently read an article discussing something like this, but can't for the life of...
  13. richg1

    Ansys on 2 x Dual Core Machine?

    Hi, Does anyone have any suggestions for getting Ansys to fully utilise all the processing power of a 2 x Dual Core machine (4 x Xeon E5335's). In Design Modeller it only ever seems to use 25% and in Simulation 50%. I think this may be a limitation of the licensing/software. But I was...
  14. richg1

    Analysing Laminates & Composites in Ansys Workbench

    Hi, I have been tasked with analysing and optimising a laminated glass panel and was wondering if anyone new of any good reference material/tips/examples/etc for this type of work. The product comprises two layers of glass bonded together with an adhesive and metal mounting blocks bonded to...
  15. richg1

    Exporting Ansys to Nastran file format

    Hi, I am trying to evaluate a demo version of OptiShape an optimisation solver which uses Nastran files. However I am unable to find an obvious way of exporting from Ansys Workbench (11) to this file format. Is this even possible and if so does anyone know how this could easily be achieved...
  16. richg1

    Overdriving Worm Gear & Brake Options

    Hi, We are experiencing a problem with an overdriving worm gear box. The worm gear ratio is 100:1 which would suggest that it should (ideally) self-lock. However probably due to the high loads and vibration it is overdriving. It is probably also a function of gear teeth wear as the overdriving...
  17. richg1

    SolidEdge to FEA packages

    Hi, Fairly techy question: Does anyone know of the best way/method of exporting CAD data from SolidEdge to FEA packages (FEMAP in particular) for truss and beam analysis? Any other techniques or suggestions would also be appreciated...Cheers R (mech eng)
  18. richg1

    Tolerance of Features located by a Centreline

    Hi, Hopefully a simple question, but what is the standard tolerance applied to features located on a part centreline. To explain I have a symmetric part detailed with a centreline. Certain hole features are located on the centreline with vertical position dimensions from the top of the part...
  19. richg1

    Specifying Tooling Surface Finishes

    Hi, I've seen a number of threads regarding tooling/plastic part surface finishes and wondered which standard or call-out is preferred by toolmakers? Grade numbers vs Ra values or perhaps something else? Also is their an industry standard or reference guages for EDM surface finishes (ie. like...
  20. richg1

    Potting of electrical components in plastic housings

    Hi, Can anyone advise on best methods/material to pot electrical components - in particular speaker baskets, mics, switches, battery contacts - in plastic housings? Cheers, Rich

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