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  1. engineermat

    Microstructure for low alloy steel SA213 T11/T12

    Does any one know the microstructure for low alloy steel SA213-T11/T12? ASME code shows that these alloys should be fully/isothermally annealled or normalizing + tempering. Can some one advise what microstructure formed after the above heat treatments, or show me some photos? Thanks a lot.
  2. engineermat

    Filler metal for 316/316LSS and Alloy 20

    What filler metal should be used for 316/316L Stainless Steel to Alloy 20 welding (GTAW process) Thanks a lot.
  3. engineermat

    ASME VIII DIV.1 CODE interpretation

    Hi, I need your advice of the ASME VIII DIV.1 regarding the following two issues: (1) The distance of the circumferential weld seam and nozzle reinforced pad is only 1 inch (Circumferential joint to the fillet joint of the re-pad). (2) The circumferential weld seam is covered by the...
  4. engineermat

    welding procedure qualification (thickness range)

    Hi all, I have a question on the vendor's welding procedure. ASME IX is used for the welding procedure qualification. PQR: GTAW + SMAW; Test coupon thickness: 23.83mm; Deposited welds thickness: GTAW: 5.0mm; SMAW: 18.83 WPS: GTAW According to ASME IX QW-403.8 and QW-451.1, the qualified base...
  5. engineermat

    Welding Procedure qualification for Low Temp. Carbon Steel Piping

    This is a question about the impact test carbon steel piping (Low Temp. Carbon Steel). The fabrication code for Low Temperature Carbon Steel is B31.3. The vendor is planning to use a 0.5" thick pipe to qulify the piping thickness range from 0.25"-0.75". According to ASME IX QW-403.6, the...
  6. engineermat

    Welding Procedure qualification about FCAW shielding gas

    Hi, I am reviewing the vendor’s WPS/PQR on FCAW welding process. I need your help. Shielding gas is not used in the PQR. However in the WPS, CO2 is used as the shielding gas for FCAW process. Suppose the other parameters are the same, can we use this PQR to support the WPS? ASME IX 408.2 (d)...
  7. engineermat

    Wet H2S or Caustic Service

    We have two Carbon steel Towers (ASME VIII Div.1) is in Wet H2S service and caustic service respectively. The vessels will be PWHT'ed. Do we need to do PWHT for the carbon steel internals? These internals are not pressure part, do we need to take care of the caustic cracking or H2S cracking?
  8. engineermat

    SAW welding flux

    For SAW, can flux used for PWHT be used for non-PWHT welding? For example, can F7P2 designation be used for Non-PWHT welding?
  9. engineermat

    PWHT of Tube to Tubesheet welding

    If the heat exchange tube side in sour water service (or caustic, amine service, is PWHT required for tube to tube sheet welds? Thanks.
  10. engineermat

    AWS D1.1 Welding Procedure Qualification

    Can somebody explain the following code to me? AWS D1.1 (2008) Table 4.5 (PQR essential Variable changes requiring WPS Requalification.......) Item 33: A Change exceeding the tolerances of 3.12, 3.13, 3.13.4, 5.22.4.1, 5.22.4.2 involving: (1) A decrease in the groove angle (2) A decrease in...
  11. engineermat

    1.25Cr-0.5Mo: (Normalizing + Tempering) and (Quenching + Tempering)

    (1) What is the difference of 1.25Cr-0.5Mo subjected to two different heat treatment processing, Normalizing + Tempering, and Quenching + Tempering; such as impact test values? (2) API 934 requires impact test for Heavy wall 1.25Cr-0.5Mo materials. Why impact test is required for heavy wall...
  12. engineermat

    PWHT for vessel constructed of 304SS clad

    ASME VIII Div.1 UCL-34(b)states that vessels or parts of vessels constructed of chromium stainless steel integral or weld metal overlay cladding and those lined with chromium stainless steel applied linings shall be postweld heat treated in all thicknesses. Is this requirement applied to 304...
  13. engineermat

    corrosion rate of carbon steel in NaCl solution

    Does anybody know the corrosion rate of carbon steel in NaCl solutions? For example 1.0% NaCl at 150C. Thanks.
  14. engineermat

    materials selection

    What materials can be used for a vessel with 1.0wt% NaOH solution and 0.5wt% NaCl? The temperature is 150C. Carbon steel, Duplex stainless steel, or Monel or Inconel?
  15. engineermat

    Minimum Preheat and Maximum interpass Temp.

    What are the requirements of Minimum Preheat and Maximum interpass Temperature for Aluminum welding, for example ASME SB209-5083 to ASME SB209-5083, or ASME SB209-5083 to ASME SB209-3003 Thanks.
  16. engineermat

    qualified thickness range

    PQR: SMAW + SAW Test coupon thickness (base metal) of PQR is 46mm Deposited Weld metal thickness: SMAW-20mm, SAW-26mm. ASME IX is used for the welding procedure qualification. WPS: SMAW My questions: (1) What is the qualified thickness range for base metal in WPS? 5-200mm or 5-40 mm? why...
  17. engineermat

    PQR thickness and PWHT

    A fabricator submitted WPS/PQR for review. The thickness of the Carbon Steel(ASTM A516-60N) test coupon on PQR is 40mm. The preheat temperature is 10C. No PWHT for the test coupon. Based ASME VIII DIV.1, PWHT is mandatory for Carbon Steel plate thickness over 38mm. Is it a qualified PQR? Can...
  18. engineermat

    impact test

    I have a vessel which is designed at -50F. Impact test is required for this vessel. My question is do I need to do impact test for the internal and external attachment, such as skirt, support ring, pipe support clips and platform? Or do I need to use UCS-66 to consider the exemption of impact...
  19. engineermat

    Welding of 2.25Cr-1Mo to 316 SS

    I am preparing a Welding procedure for 2.25Cr-1Mo to 316SS. From ASME VIII appendix R recommends 204C preheating temperature for 2.25Cr. API 582 also recommends 175C Maximum of interpass temperature for 316 stainless steel. 1) I was wondering what temperature I can used for preheating and...
  20. engineermat

    Welding or flange connection of 2.25Cr piping to 316 SS piping

    I have a super high pressure steam piping, which is 2.25Cr piping. It is going to be connected to a 316 SS Piping. We want to use welding or flange connection for these two different piping. The flow in the piping high pressure steam (959 DegF). We don't need to consider the galvanic corrosion...

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