Continue to Site

Eng-Tips is the largest engineering community on the Internet

Intelligent Work Forums for Engineering Professionals

  • Congratulations waross on being selected by the Eng-Tips community for having the most helpful posts in the forums last week. Way to Go!

Search results for query: *

  • Users: nsmith40
  • Content: Threads
  • Order by date
  1. nsmith40

    NX3 manufacturing - non-center cutting end mills

    How would I properly set the engage settings in NX3 manufacturing to allow for proper cutting with a non-center cutting end mill in aluminum?
  2. nsmith40

    NX3 manufacturing - fixing IPW collisions

    I am trying to generate machine code for an aluminum case using NX3 and I am having some issues getting a clean cutting path. I am using Cavity Mill on a set of selected faces (all the faces on the outside of a contoured case) The piece of rectangular blank material will be bolted down in the...
  3. nsmith40

    Heat treating machined aluminum gear case

    I am getting ready to machine an approximately 8" x 12" gear case out of 6061-T6 extruded billet (3" thick billet). I will be removing a lot of material to create basically a shell case of about 0.2" thick, with stiffening ribs and bearing pockets. I would like to maintain fairly tight...
  4. nsmith40

    Further hardening 4140 pre-hardened

    I am making a splined engagement dog of about 2 inches in diameter. The stock material I have to use is 4140 pre-hardened to roughly 30 HRc. The part will be machined then I would like the hardness to be increased to roughly 45 HRc and then finally internal splines will be cut using Wire EDM...
  5. nsmith40

    Best way to machine bottom fillets

    I am trying to generate machine code for milling a pocket with filleted edges at the base of the pocket and I can't seem to find a good manufacturing operation to do this! I would like to rough out the pocket with a square end mill and then finish the bottom with a ball end mill (or a rounded...
  6. nsmith40

    Sketch colors in NX3

    What does it mean when part of a sketch appears blue while part of a sketch appears green? This happens while viewing the part in the modeler, with no sketch active.
  7. nsmith40

    Shift on the fly: cone clutch? dog engagement?

    I'm looking at implementing a 2 speed gearbox after a belt driven CVT transmitting 15 HP max. The RPM from the CVT will max out at 5000 rpm and the low gear reduction is about 1.5 times the high gear reduction. I would like to shift between the two gears on the fly, and I would like to avoid a...
  8. nsmith40

    Wire EDM gear manufacture

    I have looked for information relating to wire EDM as a method of gear manufacture but have not been able to find too much useful information. Does anyone have any experience in using wire EDM for cutting steel gears? What kind of surface finish is to be expected?
  9. nsmith40

    When to use 25 degree pressure angle?

    I am working on a small planetary gearbox design (5 inch ring) to transmit approximately 8 HP. I have done some gear stress calculations and found that I can decrease the gear stress by increasing the pressure angle from 20 degrees to 25 degrees. What disadvantages are associated with a 25...

Part and Inventory Search