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  • Users: kaleem546
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  1. kaleem546

    Aluminum Chips during Powder Coating

    We process cut/route a lot of Aluminum extrusion and that goes to wash (iron phosphate) and than for powder coating. We are suspecting that a lot of chips goes into the washer and are sprayed again and again and sticks to the product which is powder coated later on. Would anyone suggest the...
  2. kaleem546

    Piercing of Aluminum

    From what I can see from way the extrusion is responding to the cutting process, there is some variance in the brittleness of the aluminum extrusion. The process requires a very shallow depth for the punch to enter the aluminum that is being sheared. The newer material has more malleable...
  3. kaleem546

    Paint Shop Performance Tracking

    Can any one provide me with a sample of how the performance of a Paint Shop can be tracked and Productivity improvement be made with several colour changes in a day and the line running at 18fpm. Please mail a sample
  4. kaleem546

    Fabric Cutting Machine

    Can anyone specify competetively priced Fabric Cutting Machine for our facility of Office Furniture manufacturing thanks, Kaleem
  5. kaleem546

    Hot Melt Adhesives for Fabric

    We want to switch to the Hot Melt Adhesive Application from Conventional Electrostatic Adhesive Application on over Fabric to Metal Surface. Can anyone advise me a good vendor, his own experience, advantages, disadvantages,...etc. A detailed reply with personal contact for discussions is...
  6. kaleem546

    Productivity Improvement

    I need tips to improve the Productivity of a continuous Powder Coaying Line. Can anyone help in detail. thanks, Kaleem
  7. kaleem546

    Powder Coating Thickness

    We are doing Powder Coating on large steel parts of various geometries. We are applying manually hybrid epoxy in RAL 7035 shade after doing Iron phosphating. The coating thickness specified by the customer ranges between 60-80 microns, but in actual it ranges between 45-110 micron at different...
  8. kaleem546

    Time Study

    I have done time study back home using some of the industrial engineering tools. Can anyone explain me in detail about the time study (performance measurement) methods, software used such as M.O.S.T. and from where I can get more information as I got to appear an interview for the position of...
  9. kaleem546

    Load Chart

    I want to fabricate hooks & racks made of square and round material. Can anyone advise me from where I can get the Load chart for various thicknesses & lengths. Help is highly appreciated
  10. kaleem546

    Identification tags

    Can anyone share experience how they maintain identification of parts during powder coating. We are painting multiple type of parts with varying wor order numbers that are to be written on the part either with white or black marker, tag or stickers but everything vipes out in washing and powder...
  11. kaleem546

    Process Checklists

    We have recently installed a New Powder Coating Plant with the process of Iron Phosphating. I need some templates to adopt in my plant to keep the Quality records updated.
  12. kaleem546

    Lifting of Spiral Tower for Powder Coating

    We have to lift Spiral Tower Structure (used for handling of Baggage at the Airports), which is in a D shape, 16 f33t long 9 feet wide and 8 feet high to a Conveyor Line which is 10 feet high. Can anyone help me in giving the idea how to handle it. Further details can be provided. Thanks in...
  13. kaleem546

    Lifting of Spiral Tower

    We have to lift Spiral Tower Structure (used for handling of Baggage at the Airports), which is in a D shape, 16 f33t long 9 feet wide and 8 feet high to a Conveyor Line which is 10 feet high. Can anyone help me in giving the idea how to handle it. Further details can be provided. Thanks in...
  14. kaleem546

    Tooling, Jigs & Fixture for finishing line

    I have just joined a company and my first assignment is to workout on the toolings, jigs & fixtures for hanging large steel parts on continuous conveyor for pre-treatment and powder coating. Can anyone just guide me so that I could regularly took the feed back and support in this regard. Thanks...
  15. kaleem546

    Tooling, Jigs & Fixture for finishing line

    I have just joined a company and my first assignment is to workout on the toolings, jigs & fixtures for hanging large steel parts on continuous conveyor for pre-treatment and powder coating. Can anyone just guide me so that I could regularly took the feed back and support in this regard. Thanks...
  16. kaleem546

    Jigs & Fixture for Finishing Plant

    I have just joined a company and my first assignment is to workout on the toolings, jigs & fixtures for hanging large steel parts on continuous conveyor for pre-treatment and powder coating. Can anyone just guide me so that I could regularly took the feed back and support in this regard. Thanks...

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