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  • Users: kaizad
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  1. kaizad

    Extra long end mill

    I am looking for a HSS square end mill, 1 in. dia with 12" length of cut (minimum); number of flutes is not critical. I need it very quickly so if there is something off the shelf that would be ideal. Any suggestions?
  2. kaizad

    UG NX5 -- Arrows

    It might be really simple but I cannot find a way of drawing an arrow (no text, no leader) in NX5. Is there an option that I am not looking at?? Thanks.
  3. kaizad

    Sketch from Autocad

    I am working on NX5.0.0.25 with .dwg files from Autocad. The views are not to scale and I need to add dimensions. I am having some trouble 'inputting' the dimensions on the drawing. What is the best way to get the dimensions onto the drawing in this case? Thanks.
  4. kaizad

    Shell mill, insert, and holder

    Hi, I am looking for 0.5" radius isert to fit in a 3" shell mill in an HSK 63A toolholder of 4" length to machine plastic material. I did find this with Kennametal, but uses an extension for the toolholder thus making it heavy. Is there another company that can satisfy the requirements? The...
  5. kaizad

    New Machine Analysis

    Hi, We are interested in purchasing a 5 axis machine from a manufacturer in Europe. For that purpose, few trials are to be done in order to ascertain suitability of the machine for our application. I would like any ideas on what are the critical areas that need to be looked at for example...
  6. kaizad

    CNC router

    Hi, We are looking for a cnc router for machining and also polishing plastic (specifically acrylic). We have one at present (110"X110" table) but it does not have polishing capability. Please suggest routers out there that can accomplish both. Also the present router has a limitation on...
  7. kaizad

    Machine Tool Specification

    Hello, We are thinking about purchasing a new CNC machine for which a machine specification document is to be prepared. I have never done one before. Is there a sample or a resource I can refer to as a guide which will help me prepare one. Thanks!
  8. kaizad

    5 axis CNC machine

    We are researching 5 axis CNC machines for purchase. At present we use Haas VR11 machines, however the requirement is for a machine having minimum of 60" travel in the Y axis (VR11 has 40"). Most of the machines similar to the VR11's have less than that. Does anyone have input on a machine...
  9. kaizad

    Area

    I am using NX4 and would like to know how to find the area contained within a profile created in UG. The profile is a set of splines. Thanks.
  10. kaizad

    5 axis machining

    I have experience with 3 axis CNC programming and would like to expand the knowledge to 5 axis programming. I have access to Catia V5 and UG NX4 manufacturing modules. Are there any sources available for tutorials that could be useful (or even books to help in learning)? Thanks.
  11. kaizad

    Insert with Corner Radius

    I am looking for an insert with 0.5" corner radius for face milling polycarbonate. I have spoken to a few insert manufacturers and none of them have inserts with this corner radius. Does anyone have any insights on where I could find these? Thanks for your help.
  12. kaizad

    KUMA coolant unit alarms

    I would like to know if anyone has worked with a KUMA coolant unit. We have one on a 5axis CNC machine, and have been getting alarms about level of coolant. Please let me know. Thanks.
  13. kaizad

    Vacuum system for CNC router

    We will be machining profiles from a 10'x10' acrylic sheet (0.1" to 0.9" thickness) on a cnc router. The router (one which is being researched for purchase) has a 10hp dry vane pump ((175cfm @ 28in Hg) and pulls vacuum through MDF. I have not seen the machine run and would like to know if...
  14. kaizad

    Machining Acrylic

    Hi, We are attempting to flycut an acrylic billet on a 3axis CNC high speed router (max rpm = 18000, max feed = 800ipm). So far we have used PCD inserts at different feed rates. The issue is the tool marks and also ridges at tool stepover. The feed rates were dropped to 50ipm and the tool...
  15. kaizad

    Flycutting Acrylic

    Hi, We are attempting to flycut an acrylic billet on a 3axis CNC high speed router (max rpm = 18000, max feed = 800ipm). So far we have used PCD inserts at different feed rates. The issue is the tool marks and also ridges at tool stepover. The feed rates were dropped to 50ipm and the tool...
  16. kaizad

    Machining laminates with urethane interlayer

    Hi, I am attempting to machining a laminate of acrylic/polycarb with an interlayer of urethane. I have machined polycarb and acrylic before but never with the interlayer. Since I have been told that machining urethane is totally different from the other plastics, I would like to know if...
  17. kaizad

    Machining paper covered plastic

    Hi, We recently purchased a high speed router for machining plastic (acrylic, nylon, fiberglass). The parts are covered with paper for protection from scratches and has to be present when machining. The issue is that while machining with a conventional upcut endmill, the paper is not cut...
  18. kaizad

    Part fixturing on vacuum table

    Hi, I am having difficulty with part fixturing on a vacuum table purchased recently. The application is high speed CNC routing of plactic (acrylic, polycarb, composites). Parts are normally covered with protective paper which further weakens vacuum suction. If anyone has...
  19. kaizad

    Coolant Odor

    The coolant in our machine shop produces an odor when stagnant for a period of time. Is there a way this can be prevented? The coolant used is Boelube 70105-05. Any helpful comments will be appreciated. Thanks.
  20. kaizad

    Obtaining RDO-35 collets?

    Hi, I urgently require RDO-35 collets [EXNG32-0-.25 (.250 ID), EXNG32-0-.50(.500 ID)] for a European machine and have not been able to find an American manufacturer/distributor for them. If anyone has information regarding where I can obtain these collets from please let me know asap. I would...

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