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  1. mechanicalchad

    pH, Free Chlorine and Total Alkalinity Sensors

    Looking to play around automating my hot tub chemicals. Does anyone know of good, cost effective methods to sense pH, Free Chlorine, and Total Alkalinity that would give a 4-20 mA Output? Thanks, Chad
  2. mechanicalchad

    Twinwall Polycarbonate Sheets with Vacuum Seal

    I find ourselves in situations that often require that we put up a shell that keeps out the rain and wind. However, cost is always a factor and I am always looking at ways to do this more economically. I know that twinwall polycarbonate sheets allow sunlight to come through, and if there was...
  3. mechanicalchad

    Probability of Lightning Strike

    I have a facility that appears to have damage that could be from a lightning strike. I have data from the local weather office that shows 11 lightning strikes in the area giving both latitude and longitude. None of them are exactly on my location, but a couple of them are quite close. I would...
  4. mechanicalchad

    Hydrotest Blind Flange Innovation?

    We are always reviewing of our piping fabrication and looking for ways to speed it up, and bolt-up for hydrotest always just naws at me. For how long hydrotests have been done, there MUST be a quicker way to bolt-up blind flanges, or maybe find a better way than blind flanges altogether...
  5. mechanicalchad

    Installing Pipe in Pipe Rack

    Hi All, I'm looking at ways to increase the speed of construction of pipe modules, and one area of improvement that has been identified is the process of installing pipe spools within the rack. I was hoping I could put it out there to see if anyone has some suggestions. We would prefer to...
  6. mechanicalchad

    Polyurethane Coating for Temporary Building Floor

    Hi All, I have heard and seen pictures of aromatic polyurethane coatings being applied overtop of an aggregate base in tanker truck offloading areas to contain spills, and it got me wondering whether I could do something similar for the base of a temporary shop floor so I don't need a concrete...
  7. mechanicalchad

    Fixing Road and Pad Built on Loam Soil

    I have inherited a site that has a gravel road and pad built over a layer of loam top soil. The area is prone to being muddy after very short rainfalls, and I have been looking at options to improve this. This problem is compounded by the previous thought that adding more gravel would fix the...
  8. mechanicalchad

    French Drain with Trees in Existing Clay Ditch

    I have a large clay drainage near an industrial gravel pad that runs several hundred feet that I was considering installing a large French drain with trees (I'll describe below). It can be deep at certain points to maintain grade and has steep side slope which has caused concern about general...
  9. mechanicalchad

    Geotechnical Study Worthwhile for Slab?

    Hi All, Please bear with me as I'm a mechanical guy. I have hired a consulting engineering company to put in a concrete slab where structural integrity is very important. We will likely be bringing in plenty of clay to build up the area where the slab is being installed (maybe 3 to 6 feet)...
  10. mechanicalchad

    Automation Filling Bottle at Programmed Intervals, Move down Line, and Maybe Label

    I have trucks that unload fluid into our system at some pressure and I would like to take samples throughout the unload process to characterize that load. Trucks often unload one after another without an operator present to change sample bottles. The fluid varies in type, and sometimes there...
  11. mechanicalchad

    Clear Level Window on Oilfield Tanks

    Has anyone ever tried or heard of putting in a clear transparent material on one side of a tank (say 750 bbl, 1000 bbl API 12F Tanks) from top to bottom that can be used to see what's inside the tank? Say a strip of clear material 12" wide from bottom to top. Process fluid would be produced...
  12. mechanicalchad

    Stopping Drips on NPT Threads

    Just finished a facility where I used quite a bit of threaded stainless steel mostly in the 3 and 4" NPT size. For the most part it is working quite well. It is low pressure (10 psig static, more if transients considered), produced water (salt water) application. In a few spots there are...
  13. mechanicalchad

    Oil and Sediment Cut in Produced Water and Flowback

    I am trying to develop a field sampling procedure that can be used to determine a representative oil and solid cut in a truck bringinging in produced water or flowback. It appears that most of the literature out there is to determine BS&W in oil in contrast to this where this is mostly salt...
  14. mechanicalchad

    Breaking Siphon in Flooded Inverted U

    Hi There, I have inherited the engineering on an upstream oil skimming tank site that utilizes four tanks in series, each tank having a pipe that forms an inverted u within the tank such that the suction side of the inverted u pulls from the bottom of the tank at around 2 feet then goes upwards...
  15. mechanicalchad

    Gasket Service Life

    Hi there, I've been reviewing some integrity management programs, and I can't help but notice there is a deficiency in considering what the service life of gaskets is. Plenty of the gaskets I have seen have been in service for 20 to 40 years. We have set a zero leak goal, and therefore...
  16. mechanicalchad

    Max Flow Determination for PSV Protecting Pipeline

    Hi All, I am looking at having 3 low pressure natural gas wellsites being tied into a higher pressure natural gas pipeline at a compressor pod site (for those who don't know what that is: a site where a future compressor can be added). The low pressure pipelines are all plastic and have an MOP...
  17. mechanicalchad

    Wichert-Aziz Acid Gas Correction

    Hi all, Does anyone what the Wichert-Aziz pseudocritical temperature correction factor (GPSA Figure 23-8) is based on? Is it experimental or is there a relation? I would like to build some code to automatically calculate this factor if possible. GPSA says that this figure is from Wichert, E...

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