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Thanks. I am talking to couple of manufacturers and hopefully someone is able to coat the plate with foam. Unfortunately the foam has to be closed cell.

I need to produce a closed cell plastic foam cylinder of height about 6 mm and diameter 2 mm. The trick is that we would need to insert a aluminium plate inside this cylinder (width 1.5 mm and height 4 mm). I have considered two options: 1. Find a company that can put these plates inside the...

Thank you for all for responding this post. I think that I will try to insert-mold the wire and if that doesn't work then I try metal crimping.

I need to bond a thin metal wires into a porous plastic cylinders made from PE or PP. The metal wire should come right out of the side of the cylinder and it should be always at the same position. The cylinder has diameter of 2 mm. The metal wire has diameter of 0.1 mm. I was thinking of...