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  1. jimsan

    PED Annex 1 Para 4.3

    A company is approved by LRQA (UK) to ISO9001:2008. The scope of this approval is "forgings in carbon,alloy & stainless steels (weight range 0.1 - 160kg)". The company is also approved to AD2000 Merkblat for WO, W2 & BS EN 10222-5:2000. This is for austenitic stainless steels.This was also...
  2. jimsan

    Forging Super Duplex Stailess Steel

    Thanks guys for all of your input. EEMUA 218 does imply that water quenching is preferred immediately after forging (not air cool) even though the parts are subject to solution treatment and water quenching subsequently. The reasons are that undesirable intermetallic phases may be present in...
  3. jimsan

    Forging Super Duplex Stailess Steel

    I understand that best forging practice for super duplex stainless steels (eg A182F55) requires water quenching immediately after forging is completed rather than air cooling even though the parts are subject to subsequent solution treatment. Has anyone had experience of water quenching this...
  4. jimsan

    Forging Temepratures

    Can anyone advise the forging temperature range of ASTM A182F91 (UNS K90901) steel? This is a 9% Cr,1% Mo, 0.2% V steel
  5. jimsan

    Low Impact properties of 4130 Steel

    This part is a forging made from steel bar of grain size of about 6/7. Forgot to mention that! Hot forged, then quenched & tempered. Would agree fully about cleanliness & grain size but will be very unlikely to get GS of higher than 7.
  6. jimsan

    Low Impact properties of 4130 Steel

    Thanks guys but -101 C is correct! Our customer is looking for minimum 27 joules
  7. jimsan

    Low Impact properties of 4130 Steel

    water quenched & tempered @ 700 C
  8. jimsan

    Low Impact properties of 4130 Steel

    Does anyone have experience of improving the Charpy impact properties of 4130 steel @ -101C in the hardened and tempered condition? Although general structures and tensile properties are good, Charpy Impact results are as low as 10 to 15 Joules despite good control of heat treatment and testing...
  9. jimsan

    AD 2000 Merkblatt

    Can someone tell me the methodology of obtaining manufacturing approval to AD 2000 Merkblatt W0. The company I represent manufactures raw forgings for the Oil Gas & Energy Secto.
  10. jimsan

    UNS S17400 ASTM A564

    A customer has his own specification of the above material which shows mechanical properties above H1150M and below H1150D condition. In the past the heat treatment for H1150M condition has always been :- Soln Treat @ 1040C Water Quench followed by 760C held for 2 hrs air cool followed by 620 C...
  11. jimsan

    Moral dilemma in ISO9000 & TS16949

    I think it was pangs of concience and no more. No threats of blowing the whistle were made. I think they realised how scary the consequences could have been. It isn't fully concluded as yet I think it will be. I think the QA Manager will come out of this better - sometimes his job is to protect...
  12. jimsan

    Moral dilemma in ISO9000 & TS16949

    Thank you for your input guys You will be pleased to know that in the last 30 mins the Company has seen sense and will now be discussing the options with the customer and how best to proceed in line with TS16949. The lesson is that sticking to your ethical principles can generate the right...
  13. jimsan

    Moral dilemma in ISO9000 & TS16949

    Thanks for your quick input.Makes a lot of sense. Sadly the top of the tree has already been reached. It looks as though no matter what, the decision is not going to be reversed. The objections are already in writing and it would appear that the consequences have been considered and chosen to...
  14. jimsan

    Moral dilemma in ISO9000 & TS16949

    A company produces parts for an automotive end customer and due to capacity issues wants to sub contract the manufacture of the parts to another facility without the knowledge or approval of the customer. The parts would be supplied "as if" the approved facility manufactured them as normal. This...
  15. jimsan

    TS16949 Quality Consultant in Poland

    Can anyone help with searching for an independent TS16949 or ISO9000 consultant in Poland to assist a small engineering company achieve accreditation?
  16. jimsan

    Hot Working of 25CrMo4 Steel with Tellurium Additions

    Tellurium is added to steels to modify the inclusions and improve machinability. Does anyone have any experience of hot working such materials (25CrMo4 for example) and experienced cracking problems?
  17. jimsan

    Surface Defect Levels in Hot Rolled Steel

    What is the "permissable" surface defect level in hot-rolled steel bar/billet (e.g 80mm round cornered square) which would be supplied as "suitable for upset forging"? I understand there is an acceptable level even though , after hot forging, the defect will be transferred into the forged part...
  18. jimsan

    Chromium Carbides in F44 Stainless Steel

    Carbon is 0.015% Chromium 20% Nickel 18% Molybdenum 6% Jimsan
  19. jimsan

    Chromium Carbides in F44 Stainless Steel

    Thanks you all I believe that the heat treatment furnace atmosphere was adjusted with excess gas at some point for some reason and may well be the cause. Regards Jimsan
  20. jimsan

    Chromium Carbides in F44 Stainless Steel

    Hello metengr We forge & heat treat in different furnaces. We haven't done any real checks on the furnace atmosphere at this stage. Are you saying that the carbon pick up , if that is what it is . is from the atmosphere? If so what is the mechanism? Jimsam

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