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Recent content by omar12

  1. omar12

    production standard allowances

    Hi, Personal time and fatigue allowances include in their calculation breaks and unavoidable delays in the operations. One workday = 8 hrs or 480 minutes breaks = Two 10 minutes and one 45 minutes Equivalent= 13.5% + 1.5%(unavoidable delays)= 15% The unavoidable delays can be calculated...
  2. omar12

    Maintenance vs. Operations

    Hi, Production vs. Maintenance- who is reponsible for the downtime? 1. Machine Breakdown causes: a. Heat b. Vibration Preventive Maintenance reduces breakdowns caused by heat and vibration. Setup - Inspects Machine prior to use and reports deficiencies to...
  3. omar12

    Foam rollers

    Hi, Have you considered buying a sheet of foam and making your own sleeve? attach the foam to a plastic sleeve ( with perforations for adding your wetting agent)and then slide your assembly over your steel tube.
  4. omar12

    Six Sigma Program

    Why would I want to implement a Six Sigma Program if I already have a Cost Reduction and a ISO 9000 program in the plant? What can I expect different from a Six Sigma Program or a Lean Manufacturing Strategy for that matter? ( are they all horses of the same color? Why all the hipe about this...
  5. omar12

    Stamping Press setup information needed?

    Hi, OSHA regarding setup- basically use a safety block between ram and base plate. Best practice in die setup: 1. Check Tool room tag on die to make sure it is ready for use. 2. use die cart to transfer die from rack to press. 3. Position die set under ram 4. lower ram to die set by...
  6. omar12

    Stamping Press setup information needed?

    OSHA has a handbook about press safety. Setup basically you need to use safety blocks to prevent inadverted ram cycling while you are installing the die.
  7. omar12

    OSHA 500

    The OSHA 500 course basically covers all of 1910 plus training on how to be a trainer. The Material package that you receive is pretty good. You will get a CD that has training plans so that you can conduct the 10 and 30 hours training. There is a test that is comprehensive to get the designation.
  8. omar12

    Exits

    Minimum of two exit per room should be adequate. Double check in NFPA 101 and your local Fire Marshall or building permit department in your town.
  9. omar12

    OSHA Injury Recording and Tracking Procedures

    If the choices are between the Operations Manager and the Accounting Dept. The Operations Manager is the better choice because he needs to know when an accident occurs in his facility.
  10. omar12

    racks for 1000 lbs granite slabs

    We have a need for an engineering solution to the problem of handling 1000 lbs granite slabs. Our operations requires the slabs to be kept in Work in Process in a rack in a slanted position. However, when we need to handle the slab, we require two employees to move the slab that is going to be...
  11. omar12

    lockout/tagout

    When can you not lockout and be in compliance with OSHA?
  12. omar12

    forklifts

    forklift repairs...can they be performed by your maintenance department even though they are not certified forklift technicians?
  13. omar12

    Permit required confined space

    how long can you keep a permit open? (multiple crew entry and job lasting more that 1 day)
  14. omar12

    straps on steel coil

    How may steel straps are required to safely secure and handle a 60,000# steel coil? Is there a best practice manufacturing standard?
  15. omar12

    Guarding requirements for Slitters

    The slitting knifes in a slitter...should they be guarded?why?

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