Have you tried those little ceramic resistor tubes you can find in old electronics? They can handle crazy heat and might be just the right size for your 6mm brass cylinder. Just wrap your nichrome wire around one and seal it in with some high-temp RTV (the red stuff). Not perfect, but it's held...
It is likely not critical. A 5% difference in RA is generally a small variation in materials with similar physical and chemical properties particularly if your application does not heavily rely on ductility or involve high deformation.
Hello everyone,
I am currently working on a production project for aluminum alloy castings and have encountered some challenges. We are using the ALSi10Mg alloy, however, during the cooling stage, microcracks have appeared.
Here is the relevant data:
Alloy composition: Si 10%, Mg 0.3%, Cu...
The larger parts, even though only 2" thick, have more thermal mass than the 1" rounds. This can lead to slightly slower cooling rates after austenitizing, which may affect the final microstructure and result in a slightly harder surface. You might try adjusting the cooling process or...
Is the fitting in contact with regular drinking water or salt water?
If it’s drinking water, brass is usually the better choice since it has good antibacterial properties and is more cost-effective. I’d recommend C36000 (Free-Cutting Brass) for that.
But if it’s for saltwater or acidic...
I agree that ASTM A128 Hadfield manganese is an excellent choice due to its suitability for impact and abrasive conditions. However, it is also advisable to consider using austenitic manganese-nickel steel and chromium-molybdenum alloy steel (AISI 4140/4340) for such applications...
I think it should be possible.
Stainless steel is resistant to corrosion and oxidation.
The durability of stainless steel means that it does not require frequent coating or repair. Perhaps all you need to do is clean and inspect it regularly...
It is very likely.
Excessive current can overheat the weld, causing a wider and more fluid weld pool. This can lead to poor fusion, undercutting, or excessive penetration, all of which weaken the joint and may cause failure in a bend test.
The interpass temperature for 309L electrodes is...
The high surface hardness, possibly caused by surface hardening techniques like quenching or induction heating, may result in a relatively softer core. A large hardness gradient can lead to brittle fracture under high-stress conditions. This is especially true when the component is subjected to...
I think you should consider switching to more corrosion resistant fasteners, such as duplex stainless steel or fasteners designed for coastal environments.
Or you could add a corrosion-resistant coating to the material. For example, use a powder coating on galvanized steel, or a marine grade...