Collin:
I have worked with weld monitoring systems recently as well. We have one system we are trying to prove out in my previous facility. Many other variables adversely affect the weld as well. Part cleanliness, tip to work distance, amount of chamfer on the tube as well as rpm of the...
We weld approximately 2 million tubular automotive products a year in our facility. During frequent welder setups and/or changeover, weld penetration must be verified when changing between different diameters and wall thicknesses. Unfortunately, the only success to date (our current process)...