INTELLIGENT WORK FORUMS
FOR ENGINEERING PROFESSIONALS

Log In

Come Join Us!

Are you an
Engineering professional?
Join Eng-Tips Forums!
  • Talk With Other Members
  • Be Notified Of Responses
    To Your Posts
  • Keyword Search
  • One-Click Access To Your
    Favorite Forums
  • Automated Signatures
    On Your Posts
  • Best Of All, It's Free!

*Eng-Tips's functionality depends on members receiving e-mail. By joining you are opting in to receive e-mail.

Posting Guidelines

Promoting, selling, recruiting, coursework and thesis posting is forbidden.

Jobs

Machine Vision Verification

Machine Vision Verification

(OP)
I'm not sure if this would be Inspection/Automation/Production so I just ended up here:

We have an Optical Vision System (Monochrome image based on previously programmed target) to find a specific part on a PCB and then perform a function (underfill).

This issue I have seems to be colour variability in my PCB stock, however, being new to the vision inspection circuit I may be missing some factors.

Since this is a Optical Vision System these are the factors I've controlled for:
Lighting (Brightness and location)
Surface Condition of PCB
Surface Condition of Mounting Jig
Cleanliness of Camera Lens

However, my system is still inconsistent and locates the target fine on some PCBs but not on others.

Some factors I haven't been able to control:
Sample Size - The product is high-margin, batch production, I have a limited number of samples to program the machine.
High Margin Product - Test samples are mostly "rejected" or "faulty" PCBs.
Batch Production - Test samples are often from Batches spanning years and possibly different suppliers.

Good news is that my success-rate with our latest batch seems to be >75% which is much better than the <50% of my original test samples.

I'll have another batch of boards to test in a couple days, but I wanted to tap some brains and see if there is another factor I've been missing, or if there is anything else I might have overlooked.

Thanks for the help!

RE: Machine Vision Verification

Many years of suffering through vision apps taught me lighting was my most variable criteria. Once I had a cyclic false positive that was traced to the light of a machine beacon (40 ft away) getting into my workcell. That 1 Hz flashing light hosed up my vision system. Control lighting, filter it, polarize it, transform background light, ...all types of things can be done.

If lighting is controlled, then you may want to think about a more robust inspection algorithm. Simple canned feature recognition routines may not be sufficient. Multiple features, checking background colors and making adjustments, redundant checks........

TygerDawg
Blue Technik LLC
Virtuoso Robotics Engineering
www.bluetechnik.com

RE: Machine Vision Verification

(OP)
Thanks tygerdawg!

You seem pretty active on this forum and I appreciate both you assistance to the community and helping me personally.

I'll see if there is anything else I can do to control for the light issues, but I have a feeling you are right on the detection algorithm, I'll need something a bit more adaptive/complex/robust.

But in the mean time I'll have to try to control the light - maybe I'll just black-out the machine completely :P

If anyone else has any other ideas I'd be glad to hear them!

RE: Machine Vision Verification

Agree with Tygerdawg. Filter or illumination selection can enhance contrast for your camera. A potential illumination trick if your equipment is up to it is to adjust illumination timing so that is asynchronous with ambient lighting (works with fluorescent type ambient illumination). It can allow you to capture images when the ambient light is effectively "off". As already indicated, control the lighting environment best you can and then begin honing the detection algorithms.

Regards,

Bruce Youngman
http://www.dynamicsolutions-mi.com

Red Flag This Post

Please let us know here why this post is inappropriate. Reasons such as off-topic, duplicates, flames, illegal, vulgar, or students posting their homework.

Red Flag Submitted

Thank you for helping keep Eng-Tips Forums free from inappropriate posts.
The Eng-Tips staff will check this out and take appropriate action.

Reply To This Thread

Posting in the Eng-Tips forums is a member-only feature.

Click Here to join Eng-Tips and talk with other members!


Resources


Close Box

Join Eng-Tips® Today!

Join your peers on the Internet's largest technical engineering professional community.
It's easy to join and it's free.

Here's Why Members Love Eng-Tips Forums:

Register now while it's still free!

Already a member? Close this window and log in.

Join Us             Close