Looking for some ideas
Looking for some ideas
(OP)
I am trying to create blocks for connecting multiple ethernet cables to switchports in network switches for testing. The way I created it is I plugged all 12 cables into the switchports then getting a thin piece of would to separate the top and bottom rows. I then placed glue on the the ethernet cables and let it dry. I wrapped gorilla tape all around the cables to keep it tight on the wood. Issue is since there is space between each end after a while of use the glue wears off and the cables break free from the wood. What can I do to keep the blocks as rigid as possible?
http://files.engineering.com/getfile.aspx?folder=8...
http://files.engineering.com/getfile.aspx?folder=8...
http://files.engineering.com/getfile.aspx?folder=c...
http://files.engineering.com/getfile.aspx?folder=b...
http://files.engineering.com/getfile.aspx?folder=8...
http://files.engineering.com/getfile.aspx?folder=8...
http://files.engineering.com/getfile.aspx?folder=c...
http://files.engineering.com/getfile.aspx?folder=b...






RE: Looking for some ideas
Does it have to come apart again? _ever?
RE: Looking for some ideas
RE: Looking for some ideas
I did similar once, on a bear of a prototype connector. Connector was about 120mm long, and 30mm high.
To save making a tool for the first shot - the 'plastic' that holds all cables in place like you are doing, I wrapped it all in copper tape, which also took up the shield braids. Filled it from ends as you have with epoxy, then placed in tool(to overmould) which I then filled via vacuum assist with a two pack silicone.
Connector was a once off, but looked and worked great. You dont need the over mould step obviously.
You could also break off all but the end rj45 holder/lock tabs on connectors for easy removal. Id say its in no hurry to fall out even with no tabs with that many connectors.
If you're filling, get a 30sec-60sec epoxy, and warm up tubes/can first, it will flow better. That way, if you have any small leaks, you'll only have drips for 60sec max.
Brian.
RE: Looking for some ideas
RE: Looking for some ideas
or some other hand moldable plastic... https://www.inventables.com/technologies/hand-mold...