Precision layer wound help
Precision layer wound help
(OP)
I am trying to modify a machine. The machine is a respooling machine for mig welding wire. Our machine wounds in random mode and I need to do it in precision layer mode. What are the key factors for acchieving a precision layer wound? Does anyone have experience with this kind of machines?
Unwinder: 24,6 kW DC motor
Winder: 10,1 kW DC motor + servomotor for thread guide (transverse movement of the wire guide)
Unwinder: 24,6 kW DC motor
Winder: 10,1 kW DC motor + servomotor for thread guide (transverse movement of the wire guide)





RE: Precision layer wound help
RE: Precision layer wound help
RE: Precision layer wound help
A servo is used to position the wire guide so that each wire falls next to the previous one. Subsequent layers have the wires falling into the grooves of the previous layer.
Another servo is used on to turn the wire head. This is because the head must slow down at the transition when you switch directions at the edge of the coil.
For your purposes you do not need different spool sizes. The servo control calculates the number of steps (turns) of a specific wire diameter that can fit in a spool width and then steps back in the other direction when at the edge of the spool.
If you are using a servos then the only thing that is missing is the ability to adjust the servo to take steps equal to the wire diameter and the spool width.
Our machine uses a dedicated computer with a proprietary operating system and special I/O cards to interact with the servo controllers.
I cannot recall the manufacturer the machine at the moment but I can provide that information tomorrow if desired. I will warn you that it is very expensive.
RE: Precision layer wound help
Yes. please send the information. It will be very helpful
by the way. Our servodrive is
brand: SOPREL
type: PWME 140x8/16
I tried many times to get the user manual. Anyone knows this equipment or have the user manual for it?
RE: Precision layer wound help
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