Waukesha Universal vs Discflo Pump
Waukesha Universal vs Discflo Pump
(OP)
Hello All,
Does anyone have the knowledge to make a good comparison of these two pumping Technologies?
I am considering using a Waukesha Universal pump or a Discflo pump for the following application:
I know this group likes specifics so here goes:
flow rates around 100 gpm, head around 200 ft. Temperature varies from 60 F to 200 F.
Viscosities around 200 to 5000 cP, but also around 0.5 cP during solvent rinses. Occassional pumping of water. The 5000 cP fluid is shear thinning (power-law fluid index around 0.8)
I'm super concerned about fugitive emissions, so the seals need to behave well. I like double mechanical seals with pressurized barrier fluids.
I need Stainless steel construction for pH and color.
I have a fair amount of experience with discflo pumps, but none with the Waukesha Universal pump. Do these pumps run dry well like the discflo pumps? Do they have low vibrations like the discflo pumps? How about NPSHR? Tolerance for trash and various operational abuse? If I drop a valve seat in the suction will the pump take the abuse? Any ideas about relative efficiency? Difficulty of maintenance?
Are there any other questions I should be asking?
Any information the community can provide on this I would appreciate.
Thanks,
JJJ
Does anyone have the knowledge to make a good comparison of these two pumping Technologies?
I am considering using a Waukesha Universal pump or a Discflo pump for the following application:
I know this group likes specifics so here goes:
flow rates around 100 gpm, head around 200 ft. Temperature varies from 60 F to 200 F.
Viscosities around 200 to 5000 cP, but also around 0.5 cP during solvent rinses. Occassional pumping of water. The 5000 cP fluid is shear thinning (power-law fluid index around 0.8)
I'm super concerned about fugitive emissions, so the seals need to behave well. I like double mechanical seals with pressurized barrier fluids.
I need Stainless steel construction for pH and color.
I have a fair amount of experience with discflo pumps, but none with the Waukesha Universal pump. Do these pumps run dry well like the discflo pumps? Do they have low vibrations like the discflo pumps? How about NPSHR? Tolerance for trash and various operational abuse? If I drop a valve seat in the suction will the pump take the abuse? Any ideas about relative efficiency? Difficulty of maintenance?
Are there any other questions I should be asking?
Any information the community can provide on this I would appreciate.
Thanks,
JJJ





RE: Waukesha Universal vs Discflo Pump
Flow, head, viscosity and temperature are o.k. for the Waukesha, low vibrations (pulsations) as well. Not sure about NPSHR and the shaft seals.
RE: Waukesha Universal vs Discflo Pump
Waukesha cannot run dry and the cost to repair these beasts is enormous. The timing gears in these pumps are not that easy to put together. So, if you're running a small maintenance staff or you have to send them out for rebuilding, you would pay dearly.
Compare that to a Progressive Cavity pump, where the only thing you change is the Stator, Rotor, and Mechanical Seals, you'll quickly find out how versatile these pumps are. If you need to draw a prime, PC pumps can do that (Seepex can draw up to about 15 feet). But the cost and time to maintain these pumps is a walk in the park. Very easy and cost efficient.
Good luck!
RE: Waukesha Universal vs Discflo Pump
Thanks for your input. I am moving forward with the discflo pump.
I was first introduced to the discflo pump as a replacement for progessive cavity pumps with fewer wearing parts. That was in a ceramic slurry application and the guy who owned the pump loved how much it had reduced his maintenance costs.
Thanks,
Jared