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Saving a deformed Body - unreliable - error message

Saving a deformed Body - unreliable - error message

Saving a deformed Body - unreliable - error message

(OP)
Whenever I try to save a deformed body, I (95% of the time) get a message that says "Unable to sew faces together.  Creation of deformed body failed." after what seems like an eternity to produce.  

I need to save the deformed body because the customer requires some surface modeling to the deformed shape (flattening an expanded cylinder).

I have searched high and low for a solution to this problem, but whenever it is posted there seems to be a limited response.  Please reply if you have any helpful tips.  Thanks.

- Greenwald

RE: Saving a deformed Body - unreliable - error message

(OP)
Is there any insight to this?  It is still a constant issue for me...

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