Thick wall structural plastic handle
Thick wall structural plastic handle
(OP)
Hello,
I am looking for some advice on a material with which to mold a "brush" handle. It's a BBQ grill tool, and needs to be strong.
I want to stay completely away from having two mirrored halves for the housing- that are joined with screws like a cordless drill or toy gun- but want a sculptural, ergonomically volumed shape.
I found a scrub brush that has very thick-walled sections, and does NOT appear to be structural foam. It actually has a sort of greasy feel like Delrin. All sections are solid, and up to about .462" thick !
Have any idea what this material is?
Or do you know of a similar material that could be used to make very thick sections?
Thanks for your help.
I performed a search for this and found nothing relevant.

I am looking for some advice on a material with which to mold a "brush" handle. It's a BBQ grill tool, and needs to be strong.
I want to stay completely away from having two mirrored halves for the housing- that are joined with screws like a cordless drill or toy gun- but want a sculptural, ergonomically volumed shape.
I found a scrub brush that has very thick-walled sections, and does NOT appear to be structural foam. It actually has a sort of greasy feel like Delrin. All sections are solid, and up to about .462" thick !
Have any idea what this material is?
Or do you know of a similar material that could be used to make very thick sections?
Thanks for your help.
I performed a search for this and found nothing relevant.






RE: Thick wall structural plastic handle
The foam is so fine and slow enough to develope so that the surface skin is not blown and the core is so fine you need a magnifying glass to see the bubbles.
Eastman Kodac or whatever they call themselves now manufacture it.
Regards
Pat
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RE: Thick wall structural plastic handle
Mike Halloran
Pembroke Pines, FL, USA
RE: Thick wall structural plastic handle
Chris DeArmitt PhD FRSC CChem
www.phantomplastics.com
Consultant to the plastics industry
RE: Thick wall structural plastic handle