Radius' used for Stress Relief
Radius' used for Stress Relief
(OP)
Please refer to the following picture...
http://files.engineering.com/getfile.aspx?folder=ef8eae2c-d095-400a-8268-82c560a984ff&file=example.JPG
Fig 1a and b is a typical example to reduce stress at its highest point (a sharp pronouced corner) by introducing a radius or relief.
My question is if you have a pin canilevered through a hole (Fig 2a), and you round the edge of the hole (Fig2b) I dont see this having any affect in reducing stress.
I basically see the cross-section where it should fail shifted back tangent to the end of the radius. (see red line in Fig's 2).
Am I wrong? Please share your thoughts because our FEA calculations state otherwise. The stress was significantly reduced from 460MPA to 300MPA from Fig 2a to 2b respectively.
The only way I see this helping is if the radius was large enough, it might provide some support after small deflection.
Thanks,
J
http://files.engineering.com/getfile.aspx?folder=ef8eae2c-d095-400a-8268-82c560a984ff&file=example.JPG
Fig 1a and b is a typical example to reduce stress at its highest point (a sharp pronouced corner) by introducing a radius or relief.
My question is if you have a pin canilevered through a hole (Fig 2a), and you round the edge of the hole (Fig2b) I dont see this having any affect in reducing stress.
I basically see the cross-section where it should fail shifted back tangent to the end of the radius. (see red line in Fig's 2).
Am I wrong? Please share your thoughts because our FEA calculations state otherwise. The stress was significantly reduced from 460MPA to 300MPA from Fig 2a to 2b respectively.
The only way I see this helping is if the radius was large enough, it might provide some support after small deflection.
Thanks,
J






RE: Radius' used for Stress Relief
That was my first thought as well.
RE: Radius' used for Stress Relief
IMHO, the answer depends on whether this is a "structural" question or a "mechanical" question. In many structural situations, such as a steel bar or beam protruding from concrete which it has been cast into, I agree with you.
For a moving "mechanical" part, a typical assumption would be that there is a small clearance (say a few thousands of and inch) between the pin O.D. and hole I.D. Then, the fillet could be more important.
Mechanical Engineering software would like default to the latter assumption.
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RE: Radius' used for Stress Relief
The safety factor reduces when I add a 1mm radius to a sharp angle.
It's about the same when the radius reaches about 5 mm.
How can that be. I'm using Inventor FEA.
Regards
Warren.
RE: Radius' used for Stress Relief
In real life there might be some plastification in the corner and stress redistribution, with the conssequence that stresses are much less acute than those given by the computer model.
In my humble oppinion, the difference between the two models is a moot point.
RE: Radius' used for Stress Relief
- At the "macro" scale 1b is an improvement and 2b is deterimental, shifting the support point exactly as the Josh2008 stated
- At the "micro" scale the effects may be very important, but this should only ever matter to someone working at very small scale with correspondingly finite tolerances.
Cheers,
YS
B.Eng (Carleton)
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