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Brick Veneer on 4-story wood bldg
4

Brick Veneer on 4-story wood bldg

Brick Veneer on 4-story wood bldg

(OP)
What are some opinions on supporting brick veneer with a wood backing? This building is around 45' tall with brick veneer. Code seems to allow brick to span from the foundation upwards of 30' before needing a shelf angle. Has anyone fastened a steel shelf angle to the exterior wall studs with lag bolts to support the masonry?

RE: Brick Veneer on 4-story wood bldg

I would discourage you from fastnening the shelf angle to the wood studs. Wood has a rtendency to creep under sustained load and would likely affect the brick.

RE: Brick Veneer on 4-story wood bldg

I am thinking that requirement was meant for high rise buildings.  Attached to concrete or steel, the angles can actually support the brick, but lag bolted to wood studs?  I don't think so.  At any rate, I don't think the fire marshal would like it.  

I did a 4 story wood hotel and that same issue came up.  I checked the stresses in the masonry and they were fine.  The brick was installed all the way up only being braced back to the studs in the usaul manner all the gable ends and hasn't fallen down yet.  I think its been 7 or 8 years.

All that to say I am not sure if it is code compliant, but it will work.

RE: Brick Veneer on 4-story wood bldg

So is supporting brick off of wood a bad thing to do, period?  

Does that mean that if you have a wood building with brick veneer, you are always going to have all the brick supported at the foundation level?

What if, instead of having a shelf angle connected to woods studs, you had it tied into blocking or a double-top plate?

RE: Brick Veneer on 4-story wood bldg

The code requirement to support brick vertically, has nothing to do with the stresses in the masonry, it has to do with the brick expanding vertically (due to moisture) and the structure not. This creates an incompatibilty that may cause significant problems with windows, window frames, joints,caulking, sealants, exterior and interior facades, etc.

RE: Brick Veneer on 4-story wood bldg

The IRC has details dealing with steel angles, attached to wood studs, and supporting brick masonry.  I've never liked it but its there none-the-less.

The IBC is explicit (in the anchored veneer section) that the brick should only go 30 feet in height where supplemental shelf angles are required.  I'm not sure that I would want brick veneer to be supported by wood structures in any case.   Can you convince the architect to convert to EIFS in the top story?

RE: Brick Veneer on 4-story wood bldg

Here is the way I see it (but not with 100% confidence):

1)  IBC 1405.5 says anchored veneer shall comply with ACI 530, sections 6.1 and 6.2

2)  ACI 530, section 6.1.2 says anchored veneer shall be designed rationally per 6.2.1, or by the prescriptive requirements of 6.2.2.

3)  6.2.2 (specifically 6.2.2.3.1.2) has a height limitation; 6.2.1 does not appear to limit the height.

4)  I have done a 4 story wood structure, with the brick veneer all supported on the foundation, and had no problems whatsoever.

RE: Brick Veneer on 4-story wood bldg

In many areas, EIFS is not permitted on wood frame structures. OK for concrete, masonry or steel.

If I were going to hang brick on a wood frame structure, I would have shelf angles every two floors at the most. - With appropriate details per code.

RE: Brick Veneer on 4-story wood bldg

The differential length change between different materials takes place over time, so a 5 year or so time frame may not reveal any problems or provide a measure of acceptibility.

Clay brick has an irreversible long term expansion. If you have concrete brick, the long term effects are for shrinkage, which is more compatible with structural materials under compression. Concrete brick is not a large percentage of the brick used, but it is increasing.

Wood is subject to creep/shrinkage so the long term dimensional differential can be appreciable over a long period. The biggest problems occurs at openinings on the upper (depends on distance above the veneer support). A similar situation exists for concrete structures, but not to the same degree.

Dick

RE: Brick Veneer on 4-story wood bldg

Here is the response on this issue that we've recently recieved from ACI; however, it doesn't sound to be etched in stone. I think more clarification is needed from the codes on this.

"Section 6.2.2.3 of ACI 530 regulates the vertical support of anchored masonry veneer. Section 6.2.2.3.1.2 and Table 6.2.2.3.1 limit the height of the veneer above noncombustible foundation. An exception is given for veneer with a backing of cold-formed steel backing, Section 6.2.2.3.1.3. There are no restrictions on the height of veneer backed by concrete or masonry. This is a fire protection requirement. The designer should also consider the effects of differential movement on the anchors and connection of the veneer to other building components. See Commentary Section 6.2.2.3.

As this restriction is fire safety related, additional calculations would probably not be a sufficient proof for an alternative approach

Sincerely,
Technical Staff"

RE: Brick Veneer on 4-story wood bldg

I believe that I read that the vertical brick expansion is estimated to be about 1/10 of an inch in 10 feet. I would advise to apply for a variance. Then if it is allowed, I would make sure that you isolate all windows, etc. and allow for that movement plus the axial shortening and long term creep of the wood studs plus some construction tolerance. As someone else pointed out, this is especially important at the top of the structure.

RE: Brick Veneer on 4-story wood bldg

How about using metal studs instead of wood?

RE: Brick Veneer on 4-story wood bldg

(OP)
What about fastening the steel shelf angle @ 16"o.c. to solid blocking between studs @ every floor level after 30'A.F.F. and taking the necesary precautions with horiz. and vertical control joints in the brick?

RE: Brick Veneer on 4-story wood bldg

If you are going to attach to a wood wall then do the following.  Use engineered lumber only in floors to eliminate shrinkage and minamize creep.  Bolt angle to PSL rim joist at floors only.  Do not attach to studs as bolt size is limited to narrow width of stud and stud may not be able to take bending moment from the eccentric load.  Use engineered Timberstrand studs.

RE: Brick Veneer on 4-story wood bldg

Thou shalt not support brick on wood.  IBC 2304.12

I think the only solution to comply with both the 30 foot rule and the above is to use strucural steel to support the brick between the wood studs all the way down to the foundation.  Talk about overkill.  

RE: Brick Veneer on 4-story wood bldg

Agreed, although very difficult to run columns 30' through a wood framed wall.  Probably would need either a masonry bearing wall or structural beams and columns with lintels.  Architect may consider revising the top floor to siding or EIFS due to the cost impications with such a change.

RE: Brick Veneer on 4-story wood bldg

Its all about the intent of the code and for that checkout IBC 2006 2304.12 Long-Term Loading

“Wood members supporting concrete, masonry, or similar materials shall be checked for the effects of long-term loading using the provisions of the NDS.  The total deflection, including the effects of long-term loading, shall be limited in accordance with 1604.3.1 for these supported materials. “

Design and detail accordingly

RE: Brick Veneer on 4-story wood bldg

I'd probably use a engineered wood band/rim with a shelf angle secured to it.  The band/rim would be secured to the floor with Simpson hangers to the floor joists.  At right angles to the floor joists, I'd secure the band/rim with solid blocking at 4' max centres (again using Simpson hangers).

I'd secure the shelf angles using through bolts at each second floor.  You should have a minimum 1/4" gap between the shelf angle and the course below which should be foam rodded and caulked.

Dik

RE: Brick Veneer on 4-story wood bldg

The 2003 IBC 2304.12 reads a little differntly.

RE: Brick Veneer on 4-story wood bldg

The posting wasn't designed, just an indication of what I would do; the final product may vary depending on the mileage.  Local jurisdictions may have prescribed methods or prohibitions.  I'd also use blueskin for a gasket for the shelf angles... each engineer has to make up their own minds for what they are comfortable with.  I feel more comfortable with brick, for example, than I do with EIFS...

Dik

RE: Brick Veneer on 4-story wood bldg

If it helps, here is what 2304.12 Commentary states:

"It is common for wood structural elements to support
masonry and concrete construction. When properly designed,
taking into consideration long-term deflection,
wood can adequately support these products. The limitations
on wood supporting masonry and concrete are
recommended by that industry. Masonry and concrete
are brittle materials, which do not tolerate movement.
Wood is hygroscopic, meaning it changes dimensions
as a result of absorbing or releasing (drying) water.
When improperly detailed, dimensional change in wood
can result in damage to masonry and concrete.
The exceptions provide some relief. Flooring and roof
coverings meeting specific thickness criteria may be
supported by wood. The wood must be designed to
carry the weight of the material. A strict interpretation
would prohibit wood piles from supporting buildings
containing masonry or concrete components; an exception
permits this. Likewise, brick veneers are permitted
to rest on foundation walls constructed using the permanent
wood foundation system. Lastly, glass block can
rest on wood floors, provided consideration is given to
deflection and shrinkage."

Don Phillips
http://worthingtonengineering.com

RE: Brick Veneer on 4-story wood bldg

Don... good post...

just a minor clarification:  hygroscopic doesn't necessarily mean there are dimensional changes; with wood, there are... just means that it can absorb/absorb water from surrounding air/environment...

Dik

RE: Brick Veneer on 4-story wood bldg

should read absorb/adsorb

RE: Brick Veneer on 4-story wood bldg

Any opinions on my interpretation of IBC and ACI 530?

RE: Brick Veneer on 4-story wood bldg

Yea, I think stack the brick and move on.  It is done all the time.

RE: Brick Veneer on 4-story wood bldg

mrengineer,

I believe you violated the code if you didn't do the rational analysis and if you exceeded thirty feet or whatever the limit stated in the code is.  I had to look at a building where several years (8-10 years I think) after construction bricks started popping off the building and hitting the sidewalk below.  Luckily no one was injured.  I discovered the relief angles had been installed directly on top of the brick below.  Now this was a 10 story concrete frame building.  The brick was being crushed as the building shrank/brick expanded.  Also the masons decided not to put in any brick ties about 3/4 of the way up, big hole formed there.

J

RE: Brick Veneer on 4-story wood bldg

mrengineer -

How often do you go back to look at problems that have a long term potential?

The brick expansion is not a typical moisture wet/dry expansion/contraction contraction. There is an irreversible long term expansion that is masked by moisture early in the life of a structure.

Dick

RE: Brick Veneer on 4-story wood bldg

I think that if an angle was installed with a quarter inch gap as described somewhere above that you might eventually have the same problem you just described.  Wood shrinkage perpendicular to grain can be significant over 4 stories, certainly more than a quarter inch.  

RE: Brick Veneer on 4-story wood bldg

I agree with structuralaggie.  On more than one occasion I have seen problems associated with the ledge angle condition (most often inadequate soft joint thickness below the ledge angle).  Not saying never use ledge angles, just that I would not bother in this instance.  My "rational analysis" per ACI 530 (6.2.1) for a 4 story wood building would be to take a close look at the shrinkage of the wood frame and do the proper detailing (control joints, engineered wood members to minimize cross-grain shrinkage associated with dimension lumber, brick ties that accomodate vertical expansion of brick etc).

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