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Best way to tolerence machined hole to center of boss?

Best way to tolerence machined hole to center of boss?

Best way to tolerence machined hole to center of boss?

(OP)
I have a product that is getting seven new holes added. It's more important that the holes be drilled in the center of their bosses (so the self tappers wont bust out the side) then the holes be positioned to [-A-], [-B-], [-C-].

Should I call each boss a datum tolerenced to A/B/C and then toerence the drilled hole to it's datum (boss)?

Or can by tolerencing each boss to A/B/C and then say their holes must be concentric to them?

Thanks

RE: Best way to tolerence machined hole to center of boss?

I would add a Datum to one of the Bosses and callout out the 7X holes using Position to locate that feature to the Boss Datum.  Then underneath the feature control frame callout 7X INDIVIDUALLY as well as calling out  7X INDIVIDUALLY next to the datum applied to the Boss.

RE: Best way to tolerence machined hole to center of boss?

(OP)
I think I see what you're saying.  The word INDIVIDUALLY means to make each boss an unnamed datum and check it like the one that is described.  

Am I understanding ?

Thanks Again
Joe

RE: Best way to tolerence machined hole to center of boss?

7X means INDIVIDUALLY. There really isn't a need for the word INDIVIDUALLY.
Seems to me your 3rd option would work "Or can by tolerencing each boss to A/B/C and then say their holes must be concentric to them?"

Hard for me to make a suggestion without a picture.

Chris
Systems Analyst, I.S.
SolidWorks 06 4.1/PDMWorks 06
AutoCAD 06
ctopher's home (updated 06-21-06)

RE: Best way to tolerence machined hole to center of boss?

(OP)
The feature control frame for concentric to should be ?

Self tap hole diameter +/- tol
Small circle in big circle (for concentric)1.0 to its boss?

Thanks

RE: Best way to tolerence machined hole to center of boss?

If you have access check out ASME Y14.5M-1994.  I would stay away from using concentricity as this is very difficult to measure and usually used on things where balance is required like high speed shafts.  Position is the control you want.  I still beleive that one callout for your holes will work.  It will not be long before the GD&T experts chime in.

RE: Best way to tolerence machined hole to center of boss?

(OP)
I thought so too. But I thought there would be a better way then naming every boss a datum that would be seven new datums.  I think we're to H now so I have enough letters to make them all datums.  If I have to I will.

Appreciate all the help.

RE: Best way to tolerence machined hole to center of boss?

Any way you can show a pic?

Chris
Systems Analyst, I.S.
SolidWorks 06 4.1/PDMWorks 06
AutoCAD 06
ctopher's home (updated 06-21-06)

RE: Best way to tolerence machined hole to center of boss?

(OP)
No I can't confidentiality agreement was signed with customer.  I wish I could.

Sorry

RE: Best way to tolerence machined hole to center of boss?

(OP)
Let me explain again.  I have a print change which added seven bosses.  We will take metal out of the die and cast the bosses in.  Then we machine one hole in each boss.  Those holes need to be in the center of the bosses or the screw might break through as it self taps. The position to A/B/C is not as important. Upholstery will be fastened to it in the assembly process at my customer.

My customer was upset about the gage cost to measure each to A/B/C. I have a target fixture that would need to be added to.  I told them we could check the bosses on the CMM at each die set then use a small MMC template to check each hole during regular production, to save the money.  

Now they want me to dimension the print for them.

RE: Best way to tolerence machined hole to center of boss?

The example shown in Y14.5 for this situation (Fig.5-39) suggests that you would use "7X INDIVIDUALLY" next to both the new datum callout and the feature control frame.  So the first response to your question would be the most correct.

RE: Best way to tolerence machined hole to center of boss?

This is how I would do this. This gives you a positional tolerence for your bosses to AB&C and then locates each hole with a seperate requirement to each boss.

http://i4.tinypic.com/166lm39.jpg

RE: Best way to tolerence machined hole to center of boss?

You need a position callout on the .25 holes.

Chris
Systems Analyst, I.S.
SolidWorks 06 4.1/PDMWorks 06
AutoCAD 06
ctopher's home (updated 06-21-06)

RE: Best way to tolerence machined hole to center of boss?

You have one. With the composite FCF you are borrowing the position tolerence from the bosses and the holes are then concentric within the tolerence of your FCF's second line.

RE: Best way to tolerence machined hole to center of boss?

Adding the same positional tolerence specificly to the holes would be redundant because they would be measured simultainiously with the bosses anyway.

RE: Best way to tolerence machined hole to center of boss?

(OP)
That looks more like a composite tolerance for all 7 bosses to be in a pattern to me.

It got me thinking though why not name all bosses datum
[-J-].  Has anyone ever seen this used [-J1-], [-J2-],
[-J3-]... [-J7-].  I don't think the bosses could be mistaken for target datums.  So then Boss 1 would be positioned to A/B/C and then called [-J1-]. Under that would be the hole size and tolerance, under that would be a feature control frame True Position to [-J1-]. Then have an arrow to each boss calling them [-J2-], [-J3-] etc.

Think that would be OK?

RE: Best way to tolerence machined hole to center of boss?

Using "7X INDIVIDUALLY", the datum letter would be the same at all 7 locations, with only one callout  -J1-, -J2-, etc is not req'd.
Do you have a copy of Y14.5?

RE: Best way to tolerence machined hole to center of boss?

Yes it would essentialy be a pattern for the bosses but if you don't care about the loctation of the bosses as much you can just give them a really loose tolerence.

I have never seen number and letter designations used for datums and I think it might be confused for datum targets. I think it would work but I'm not sure if it would be as clear as what you want. Also, you would need a seperate FCF for each hole in order to reference each of your psudo-datums.

Maybe if your FCF for the holes positioned them to -J- and had a "SEP REQ" note undernieth, and then your datums would each be -J1-, -J2-, etc...

RE: Best way to tolerence machined hole to center of boss?

Disregard the last 2 paragraphs in my previous post. I hadn't read ewh's first post and if the standard says that 7X INDIVIDUALLY is kosher next to a datum callout then that would be better. I can't verify that though...

RE: Best way to tolerence machined hole to center of boss?

(OP)
OK if 7X INDIVIDUALLY will cover it, that's what I'll do.  I have a Lowell W Foster GEO-METRICS III that references ANSI/ASME y14.5M-1994.  How much catching up do I need to do?

RE: Best way to tolerence machined hole to center of boss?

Fosters guides are very good, but it always helps to have the actual standard to address areas he doesn't cover in fine detail.

RE: Best way to tolerence machined hole to center of boss?

You still need to specify "7X INDIVIDUALLY" next to the datum callout.

RE: Best way to tolerence machined hole to center of boss?

Yes, it needs to be in both spots.

RE: Best way to tolerence machined hole to center of boss?

(OP)
Special thanks to ewh and aardvarkdw. I submitted with confidence

Thanks to all.

RE: Best way to tolerence machined hole to center of boss?

First locate the bosses using either a single line positional tolerance fcf or a two-line composite pt fcf.  It's  not necessary to call out the boss size with the pt fcf.  The boss size can be shown elsewhere.  

Next, to locate each hole coaxial to its boss you need what's called a "repeated datum."  Do a section view of the boss and add the multiplier 7X to the view caption or to the section lines in the parent view.  Assign a datum to the boss diameter, call it -D-.  In the section then call out the hole size with a pt fcf using -A- as your primary datum (assuming -A- is assigned to the perpendicular surface and you want it be your primary datum) and -D- as your secondary.  Note that both the hole and the boss are features of size so you can gain bonus tolerances by judiciously using material condition modifers (sometimes needs some soul-searching as to which ones to use).  Under the pt fcf for the hole add the note INDIVIDUALLY.  To the -D- datum symbol add the note INDIVIDUALLY.  The multiplier e.g. 7X is not necessary as it has already been assigned to the section.

Tunalover

RE: Best way to tolerence machined hole to center of boss?

Adding a section that is typical 7X is cetainly another way to do it.  There's always more than one way to skin a cat;)

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