Induction Hardened Steel Surface Etch Pattern
Induction Hardened Steel Surface Etch Pattern
(OP)
I have seen two applications where the induction hardened surface of an alloy steel part of round cross section has a distinct circumferential pattern when polished and etched with Nital.
One of these applications was a press brake roll which I observed some years ago. The etched surface showed bands of dark and light. The light bands were approximately 6mm wide and the darker etched bands approximately 2mm wide. Can anyone enlighten me as to the induction hardening process which produces this pattern?
One of these applications was a press brake roll which I observed some years ago. The etched surface showed bands of dark and light. The light bands were approximately 6mm wide and the darker etched bands approximately 2mm wide. Can anyone enlighten me as to the induction hardening process which produces this pattern?





RE: Induction Hardened Steel Surface Etch Pattern
RE: Induction Hardened Steel Surface Etch Pattern
Also can get good results using a sand/glass bead or steel shot if acid is not desired.
The bands you see on the surface are the barber pole which the previous responder refers to. This is caused by the scanning motion and rotation that occurs during progressive hardening. Kinda like a prequenched area, only a few .002" thick, usually cleans up with grinding.